Motion Control – Harsh Environment 20 Bit Resolution Absolute Encoders Available from Electromate!

Electromate offers Netzer Harsh Environment Absolute Encoders

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Non-Contact, Absolute-Position Linear and Rotary Position Sensors

 

Vaughan, Ontario, Canada — Motion Control Components – Netzer Precision Motion Sensors has taken a revolutionary position sensing technology, originally developed for harsh environment specialized applications, and made it available for today’s broader range of defense, homeland security, aerospace and instrumentation motion control requirements. Standard and customized rotary and linear electric encoders are also applicable for space and avionics, medical, automotive and a wide range of other applications

Netzer’s Rotary Electric Encoders™ provide exceptionally accurate, high resolution, absolute position with miniature to wide diameter hollow shaft. Available with Analog Sin/Cos , Digital SSi , Digital AqB+I outputs, these rotary encoders feature up to 20 Bit Resolution (with 12 bit A/D) and accuracy to <0.01°

For material forming applications this means more accurate path motion, which is critical for accurate cutting and bending. For packaging, food, and converting applications, it means more accurate web tracking, sealing, gluing, cutting, and slitting. All of this is critical for today’s more complex consumer packaging. With coordinated motion blocks and enhanced capabilities, such as three-axis coordinated linear motion as standard, KAS is an ideal solution for more applications than ever before. A template project complete with preconfigured motion blocks, automation code and GUI code helps users get started with coordinated motion. This eliminates the need to control the timing and position of individual axes. It also enables the programmer to command motion in free space and just specify the end position and path.

The Electric Encoder™ non-contact technology relies on interaction between the measured displacement and a space/time modulated electric field. It offers a blend of features unequalled by optical or magnetic encoders.

Advantages of Electric Encoders™ include:

  • Simple, robust structure with a virtually no- failure- mechanism
  • Generous mounting tolerances
  • Very low weight, inertia, and profile (=<10mm)
  • Ring shaped, hollow shaft with a wide range of diameters
  • Absolute position output over 360° rotation range
  • Precision to 0.001° in selected models
  • Default operation range from -55°C to +125°C
  • Dual and triple redundancy options
  • No magnetic signature
  • High tolerance to condensation and contaminants
  • Insensitivity to EMI/RFI and magnetic fields
  • High customizability
  • Low power consumption
  • Ultra-high-speed options
  • Wide variety of position feedback protocols
  • Models range from 25mm OD to 248mm OD [6mm to 170mm ID]

CLICK HERE to view more information on the Netzer Encoders

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

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To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

Motion Control – Harsh Environment Servo Drives Available from Electromate!

Electromate offers Food Grade HMI Display from Exor

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Vaughan, Ontario, Canada –Motion Control Components – Advanced Motion Controls’ Extended Environment Amplifiers are designed to operate under harsh thermal and mechanical extremes. An expanded thermal operating range allows these drives to function in both hot and cold ambient environments, and enhanced protection against shock and vibration provides additional system ruggedness. Extended Environment drives also afford benefits for applications in more docile conditions. The superior thermal capabilities reduce or eliminate the need for cooling systems such as external heat sinks and fans, enabling system designs to be more compact and to improve overall reliability.

Electromate offers Food Grade HMI Display from Exor

 

 

AMC’s Extended Environment Servo Drives feature:

  • Shutdown Heat Sink Temperature
    • AZX-series: +105°C (221°F) — Hotter than boiling water!
    • DZX-series: +85°C (185°F)
  • Ambient Operating Temperatures
    • AZX-series: from -40° to +85°C
    • DZX-series: from -40° to +75°C
  • Complete Thermal Rise cycling in about 2 minutes
  • Shock up to 15g’s at 11 msec, ½ sine
  • Vibration up to 30grms on all 3 axes
  • Light weight
    • AZX-series: 95 grams
    • DZX-series: 105 grams
  • ~97% {max.} efficiency

Designed to assist system compliance toward:

  • MIL-STD-810F – temperature, thermal shock, humidity, altitude, shock & vibration
  • MIL-STD-1275D – characterization of 28Vdc systems
  • MIL-STD-461E – control of electromagnetic interference
  • MIL-STD-704F – aircraft power characteristics
  • MIL-HDBK-217 – reliability predictions

Click on the following link for more information on the Extended Environment Servo Drives from Advanced Motion Controls.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

Motion Control Slotless Zero Cogging Motor Kits Available from Electromate!

Electromate offers Slotless Motors from Applimotion

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Vaughan, Ontario, Canada -Motion Control Components – Applimotion’s UTS Series Slotless Direct Drive Frameless Motors are permanent magnet 3phase ring type, low profile, direct drive motors with large through hole available in 29-240mm diameters.

For the ultimate in smooth operation when scanning or positioning, the UTS Series Slotless motors offer zero cogging and sinusoidal torque angle curves. Considered one of the best motor constructions for many years, Applimotion has leveraged already proven motor technology as the basis for this new family of direct drive motors. Once you have taken advantage of a slotless direct drive motor you won’t go back to traditional motors.

Features include:

  • Wide Range of Diameters – from 29 mm to 240 mm.
  • Medium motor constant – Low phase resistance and inductance for the motor size optimizes operation with low voltage power supplies and provides the high output with minimum voltage drop.
  • Optional Windings – Select your voltage, speed and current, Applimotion will create a special winding to optimize torque or efficiency.
  • Sinusoidal Torque Curves – motor designs for optimum performance with sinusoidal current control. Less than 1% higher harmonic content for minimum torque ripple on sinusoidal drives
  • Zero Cogging Torque – provides ultra-smooth consistent motion.
  • Optional Back Iron Rings – A standard set of iron rings are offered for each motor.
  • Optional Hall Device Feedback – internally mounted PCA doesn’t add to motor height offered on some motors, others require externally mounted hall device board.

Click on the link below for information on the UTS Series from Applimotion.>-
http://www.electromate.com/assets/catalog-library/pdfs/applimotion/Applimotion_UTS_Motor_kits_Datasheet.pdf

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control – Ultra Flat Zero Backlash Gearheads from Harmonic Drive® Available from Electromate!

Motion Control - Electromate offers Ultra Flat Harmonic Drive

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Vaughan, Ontario, Canada — Motion Control Components — New CSF-2UP Mini Gearheads from Harmonic Drive® are ideally suited for small robots or equipment that require an ultra-compact solution. These new models are lightweight and extremely flat.

Thanks to a cross roller bearing used at the output flange, the motion control CSF-2UP gearheads offer high-moment stiffness.

CLICK HERE to view more information on the CSF-2UP Mini Gearheads from Harmonic Drive.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Miniature Voice Coil Motor With Large Air Gap Available from Moticont!

Motion Control Components - Moticont Large Air Gap Miniature Voice Coil Motor

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Van Nuys, CA – Motion Control Components – The miniature Linear Voice Coil Motor, LVCM-022-013-02, from Moticont features 5.9 oz. (1.6 N) continuous force and 18.7 oz. (5.2 N) peak force in a compact 0.875 in. (22.2 mm) diameter by 0.50 in. (12.7 mm) long. These clean, quiet, efficient, low inertia, high acceleration, high speed motors have zero cogging and feature high accuracy and high repeatability to less than1 μm (0.00004 in.) when operated in a closed loop configuration as a DC servo motor.

This motor is designed with a larger air gap of 0.059 in (1.5 mm). The larger air gap allows the motor to be used for: vibration, noise cancelation, photonics, gimbals, medical devices, semiconductor handling, SMT machines, assembly, wafer handling, optical focusing, dynamic vibration absorption, scanners and laser beam steering and filtering where excessive side play or tilt is required.

The miniature LVCM-022-013-02 linear voice coil motor has a stroke length of 0.25 in (6.4 mm) and can be easily incorporated in to new or existing applications using 4-40 UNC-2B mounting holes on each end of the motor. Other smaller and larger models as well as custom designs are available. The LVCM-022-013-02 linear voice coil motor can be ordered as a complete plug-and-play system including an encoder and controller.

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding their customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Moticont, “A Motion Company” at 6901 Woodley Avenue, Van Nuys, CA 91406, USA; Tel: (888) 785-1804, Fax: (818) 785-5713, E-Mail: moticont@moticont.com or visit the website at http://www.moticont.com

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Integrated 400Watt Servo Motor with 12-48 VDC Battery Supply Voltage Available from Electromate!

Integrated 400Watt Servo Motor with 12-48VDC Battery Supply Voltage Available from Electromate!

Electromate offers JVL's MAC402 Motor

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Vaughan, Ontario, Canada — Motion Control Components — Designed for battery powered and low voltage applications the MAC402 is now available from Electromate The MAC402 is the VDC version of the popular MAC400 400W integrated servo motor. The supply range for the MAC402 is from 12VDC up to 48VDC, and full power of 400W (RMS) up to 1200W (peak) can be reached with 24 to 48VDC. This powerful, compact motor measures just 191mm (7.52 in.) x 60mm (2.36 in) x 114mm (4.49 in.) Applications include but are not limited to: Remotely operated robots, robotic vehicles, portable equipment, tracking devices, antenna mounts, and positioning devices.

MAC402 – The complete 400W solution for medium power ratings with battery supply 12-48VDC.

Peak power up to 1200W.

Choose between models with or without brakes.

IP55 standard. IP66 optional.

Wireless, Industrial Ethernet Connectivity or PLC build in.

JVL offers a 400W continuous (1200W peak) integrated servo motor in the supply range of 24 – 48VDC operating at 0 to 3000 RPM. In many applications it is not necessary to choose a 750W or larger motor as the 400W (1200W peak) motor will be sufficient, thereby reducing cost and saving space. MAC402 options include: Brake, absolute multi turn encoder, and planetary & cycloidal gearheads.

Electromate offers JVL's MAC402 Battery Powered Motor

A wide selection of communication modules is available for MAC402 motors including: Basic modules for Pulse-Direction (or analog input) or fieldbus modules including Profibus, Devicenet and CANopen, or programmable modules with easy connections to local sensors make integration into new and existing applications easy. Moreover, a wide variety of industrial Ethernet options are available: EtherCAT, EtherNet/IP, Profinet, Powerlink, Modbus TCP and Sercos III. With the VDC supply option the advantages of the MAC400 VAC servos have been expanded to include applications for battery and low voltage operation, from 12 to 48 VDC. With wireless options like WLAN/Wifi, Zigbee or Bluetooth, the MAC402 MAC motor® can run completely wireless.

New features:

  • Absolute multiturn encoder without battery
  • Real-time industrial Ethernet: Profinet, Ethernet/IP, MODBUS TCP, EtherCAT, Powerlink and SercosIII2 RS422 channels for encoder in/output and SSI encoder etc.6 I/O for capture of position, interrupt, counters, enable, timer and PLC functions

Expansion module you can choose between:

  • Basic Modules
  • Programmable Modules
  • Field Bus Modules
  • High Speed Multi-Axis Modules
  • Wireless Modules

A big advantage of using an integrated MAC motor® is that there is no need for a separate servo driver/controller. The advantages are: Space savings in the control cabinet, eliminating expensive motor and encoder cables, RFI/EFI noise is minimized due to internal cabling, and connection errors between driver and motor are eliminated. Additionally, service is much easier as the motor and controller are replaced as a single integrated unit minimizing downtime and maximizing production.

CLICK HERE to view more information on the Integrated Servo Motors from JVL Industri Elektronik.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – FOODSTREAM Pillow and Flange Blocks Are FDA/USDA and 3A-Dairy Compliant!

Motion Control Components -Linear Motion - FDA/USDA/3A-Dairy Compliment Components!

LM76

E. Longmeadow, MA — FDA/USDA/3A-Dairy Compliant Motion Control Components – Linear Motion – FOODSTREAM electrodeless Nickel plated pillow and flange blocks from LM76 are FDA/USDA/3A-Dairy compliant linear motion components. They complement LM76’s line of FDA compliant bearings, scraper seals, and shafting. FOODSTREAM off-the-shelf pillow and flange blocks are ideal for use in processing and packaging food, producing pharmaceuticals, the BioPharma industry, and in medical devices. Inch size FOODSTREAM pillow blocks are available in single and double length sizes, and as closed or open models in sizes from .5 in. to 1.5 in. Electrodeless Nickel protects the aluminum base from corrosive liquids, harsh caustic wash down chemicals, and biological fluids. FOODSTREAM Pillow and Flange Blocks are also available with FDA/USDA/3A-Dairy compliant scraper seals (closed bearings and pillow blocks only) and in custom sizes and designs.

To complement the FOODSTREAM pillow and flange blocks, system designers can select from a broad range of FDA/USDA/3A-Dairy compliant linear bearings when developing products or equipment that is going to be subjected to: Contamination of a processing plant, caustic chemical wash downs, corrosive fruit juices, biological fluids, and submersion in water or sterilizing chemicals.

FDA/USDA/3A-Dairy compliant bearing options include: Self-lubricating PTFE composite bearings in 300 Series Stainless Steel shells or lower cost ceramic coated shells, a thermoplastic Polyester bearing, ceramic, and Stainless Steel 440C ball bearing linear bearings. Depending on the bearing type they are available in closed and open configurations, and are drop-in replacements for all inch sized linear ball bearings. Compliant scraper seals are available for closed pillow and flange blocks.

Shafting options include: Solid and hollow Class L RC60, 300 series stainless steel in lengths to 12 feet. FDA/USDA/3A-Dairy compliant, shafting features: Excellent corrosion and chemical resistance, custom machining to print, pre-drilling and assembly.

For Additional Information About FOODSTREAM FDA – USDA – 3A Dairy Compliant Components CLICK HERE!

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – Ultra Flat Zero Backlash Gearheads from Harmonic Drive® Available from Electromate!

Motion Control - Electromate offers Ultra Flat Harmonic Drive

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Vaughan, Ontario, Canada — Motion Control Components — New CSF-2UP Mini Gearheads from Harmonic Drive® are ideally suited for small robots or equipment that require an ultra-compact solution. These new models are lightweight and extremely flat.

Thanks to a cross roller bearing used at the output flange, the CSF-2UP gearheads offer high-moment stiffness.

CLICK HERE to view more information on the CSF-2UP Mini Gearheads from Harmonic Drive.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control Four Axis Robots Available from Moticont!

Motion Control - Moticont 4 Axis Robot

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Van Nuys, CA – Motion Control four-axis positioning systems are offered utilizing any of our two-axis systems like GXY-280-280-01 or GXY-280-280-02 along with our voice coil motor driven LMA series or lead screw driven LA Series linear and/or variety of rotary actuators. The Multi-Axis Positioning System is designed to allow direct coupling between the load and the drive motors. This feature eliminates backlash, allows for fast acceleration / deceleration, high speed operation while increasing the reliability.

Three-axis plus Rotary-axis Motion Control System

Zero Backlash

Long System Life

Continuous Force in X and Y Directions: up to 9.3lbs (41.4 N)

Peak Force: Up to 15 lbs (66 N)

Total Travel (typical): 11 inches (25 cm) by 11 inches (25 cm)

Working Area (typical): 8 inches (20 cm) by 8 inches (20 cm)

Optional Incremental Encoder for Closed Loop Operation

High Speed and Acceleration

High Accuracy

Cog Free

High Repeatability

Closed Loop Three Phase Brushless Motor Driven

Available with Control Electronics

For PDF Data Sheet of 4 Axis Robots from Moticont – Click Here!

For additional information contact Moticont, “A Motion Company” at 6901 Woodley Avenue, Van Nuys, CA 91406, USA; Tel: (888) 785-1804, Fax: (818) 785-5713, E-Mail: moticont@moticont.com or visit the website at http://www.moticont.com

 

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Motion Control – AMC’s STAC6-Q-H – Advanced Step Motor Drive for Hazardous Locations

Electromate offers AMC-STAC6-Q-H-Stepper Drive

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The Only Internationally Certified Hazardous Location Stepper Drive Available

 

Vaughan, Ontario, Canada — Motion Control Components – The STAC6 offers best-in-class anti-resonance that ensures optimal performance of the step motor over the widest speed range. The drive is powered by single-phase 120 VAC which generates a nominal 160 volt DC internal bus voltage capable of driving the highest torque NEMA 34 and 42 frame step motors on the market.

Features include:

  • ATEX and IECEx certified for Class I, Zone 2 locations
  • UL certified for Class 1, Div 2, Group C & D locations
  • HazLoc Step Motor Drive
  • HazLoc certified for USA, Canada, Europe and Middle East
  • Advanced anti-resonance algorithm
  • Torque ripple smoothing
  • Microstepping to 51,200 steps/rev
  • Encoder feedback option for enhanced system accuracy using Stall Detection and Stall Prevention
  • Designed for use with high quality NEMA 23, 24, 34 and 42 frame step motors
  • 7 digital inputs, 3 digital outputs, all optically isolated
  • 2 analog inputs, +/-10 volt range
  • Supply Voltage: 94-135 VAC, 50/60 Hz, single-phase
  • Input Power: 120 Vac, 1 Phase, 1.67 A (rms)
  • Output Power: 120 Vdc, 1 phase, 4.24 A (rms), Continuous Duty Rating
  • Control Modes: Streaming Commands, Analog Positioning, Encoder Following, Q Programming
  • Output Current: 0.5-6.0 A/phase, peak-of-sine
  • Communication Ports: RS-232, RS-485
  • Idle Current Reduction: 0-100%
  • Setup Method: Software setup
  • Dimensions: 6.35 x 4.66 x 2.31 inches
  • Weight: 32 oz.
  • Ambient Temperature Range: -40 to +55 °C (-40 to +131 °F)
  • Ambient Humidity: 90% max, non-condensing

CLICK HERE to view more information on the STAC6-Q-H Advanced Step Motor Drive for Hazardous Locations from Applied Motion Products.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control – No Backlash, Zero Cogging, High Speed Direct Drive Linear Motors with Integrated Encoders Offers High Resolutions to 1.25 µm!

MotiCont-Motion Control Direct Drive Linear Motor

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Van Nuys, CA – Motion Control Components – Moticont has added two linear motors to it’s SDLM Series of high speed direct drive linear motors which are also know as Electric Cylinders. These compact drives with a 1.0 in. (25.4 mm) stroke are just 1.00 in. (25.4 mm) in diameter and 3.75 in. (95.3 mm) long. These direct drive linear motors feature resolutions of 5 µm (0.000197 in.) and 1.25 µm (0.000049 in.) The integral, linear optical quadrature encoder is directly connect to the shaft for the greatest possible accuracy. Each motor features a continuous force rating of 20.1oz. (5.82 N) and a peak force of 66.3 oz (18.4 N). Applications for these SDLM Direct Drive Linear Motors include: Inspection, antenna positioning, medical procedure tables, semiconductor handling, sampling, manufacturing and assembly, laser machining, scanning, adjustable office furniture, dampers, door & valve actuators, and agricultural equipment.

The non-commutating SDLM-025-095-01-05 (5 µm resolution) and the SDLM-025-095-01-01 (1.25 µm resolution) Direct Drive Linear Motors have quiet long life plain linear bearings, a non-rotating shaft, pre-drilled and tapped mounting holes, and threaded (internal) ends of the shaft for easy integration into new and existing applications. These low cost direct drive motors are coupled directly to the load providing high acceleration and speed with zero cogging and no backlash as with other drive systems such as ball screws, gear, and rack and pinion drives.

The SDLM-025-095-01-05 and SDLM-025-095-01-01 Direct Drive Linear Actuators are also available as a complete plug-and-play linear motion system with a matching motion controller

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding their customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Moticont, “A Motion Company” at 6901 Woodley Avenue, Van Nuys, CA 91406, USA; Tel: (888) 785-1804, Fax: (818) 785-5713, E-Mail: moticont@moticont.com or visit the website at http://www.moticont.com

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Motion Control – FOODSTREAM Pillow and Flange Blocks Are FDA/USDA and 3A-Dairy Compliant!

Motion Control Components -Linear Motion - FDA/USDA/3A-Dairy Compliment Components!

LM76

E. Longmeadow, MA — FDA/USDA/3A-Dairy Compliant Motion Control Components – Linear Motion – FOODSTREAM electroless Nickel plated pillow and flange blocks from LM76 are FDA/USDA/3A-Dairy compliant linear motion components. They complement LM76’s line of FDA compliant bearings, scraper seals, and shafting. FOODSTREAM off-the-shelf pillow and flange blocks are ideal for use in processing and packaging food, producing pharmaceuticals, the BioPharma industry, and in medical devices. Inch size FOODSTREAM pillow blocks are available in single and double length sizes, and as closed or open models in sizes from .5 in. to 1.5 in. Electroless Nickel protects the aluminum base from corrosive liquids, harsh caustic wash down chemicals, and biological fluids. FOODSTREAM Pillow and Flange Blocks are also available with FDA/USDA/3A-Dairy compliant scraper seals (closed bearings and pillow blocks only) and in custom sizes and designs.

To complement the FOODSTREAM pillow and flange blocks, system designers can select from a broad range of FDA/USDA/3A-Dairy compliant linear bearings when developing products or equipment that is going to be subjected to: Contamination of a processing plant, caustic chemical wash downs, corrosive fruit juices, biological fluids, and submersion in water or sterilizing chemicals.

FDA/USDA/3A-Dairy compliant bearing options include: Self-lubricating PTFE composite bearings in 300 Series Stainless Steel shells or lower cost ceramic coated shells, a thermoplastic Polyester bearing, ceramic, and Stainless Steel 440C ball bearing linear bearings. Depending on the bearing type they are available in closed and open configurations, and are drop-in replacements for all inch sized linear ball bearings. Compliant scraper seals are available for closed pillow and flange blocks.

Shafting options include: Solid and hollow Class L RC60, 300 series stainless steel in lengths to 12 feet. FDA/USDA/3A-Dairy compliant, shafting features: Excellent corrosion and chemical resistance, custom machining to print, pre-drilling and assembly.

For Additional Information About FOODSTREAM FDA – USDA – 3A Dairy Compliant Components CLICK HERE!

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – Closed-Loop Integrated Stepper Motors in size NEMA34

Birkerød, Denmark – Motion Control – JVL presents a new innovative closed-loop stepper motor technology for its NEMA34 integrated stepper motor range from 3 to 12 Nm. JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control.
New Innovative Technology
JVL closed-loop integrated stepper motors, QuickStep®, provide higher torque, faster acceleration, torque control, stall free operation and quieter movements than traditional step motor systems. QuickStep do this with greater efficiency and less motor heating because motor phase current are regulated up and down according to need. Performance of JVL closed-loop steppers are similar to servo motors, but with higher torque and often without need of gearbox, resulting in a more inexpensive solution. Design safety factors have always been high for stepper motors to ensure stall-free operation – now with QuickStep closed-loop control design can be very close to the limit resulting in even lower costs. QuickStep is a true closed-loop control system that compensates step angle errors during a movement and correct errors within a full step. If load becomes too high speed is lowered and position errors will always stay within two full-steps. Smart digital design and very high update rates (36 MHz) means there is no need of any manual adjustment or setup. It works like a perfect stepper motor benefitting from the servo motor technology.
100% Automatic Setup No need to adjust any parameters. JVL closed-loop stepper motors always work fast and efficient to adapt motor to application. Extremely high update frequency: 36 MHz (where other suppliers have down to only 1 Hz update time). Calculations are made in FPGA and not in slow microprocessors.
Energy Saving Like servo motors QuickStep always runs at lowest possible current. This reduces the need for cooling and results in a more “green” solution.
Stall-Free Operation And No Losing Of Steps By always monitoring the actual rotor position, the control algorithm ensures that the motor does not lose any steps and it cannot stall. If the rotor is blocked mechanically it just continues right away when the obstruction is removed.
Torque Control Mode The torque can be adjusted “on the fly” by the user or by the motor’s embedded PLC program. Applications that were previously impossible for a stepper motor can now be achieved.
Higher Acceleration & Speed Stall-free operation means you do not need to worry about setting the motor to a very high acceleration ramp. The motor simply moves the load with the highest possible acceleration at any given time. The result is a much faster machine with more cycles per day.
Factory Loaded Linearization The motor and encoder are calibrated during factory production in order to reach a very high mechanical precision.
Older Motors Are Supported The Closed-loop control mode is backward compatible with older motors equipped with H2-type encoders. By updating the firmware, the user’s application can benefit from the stall-free operation with very high accelerations and lower power consumption.
Full Torque Available The motor is capable of using the full torque according to the torque-velocity curve and therefore the need to have a safety overhead when dimensioning the machine is much less. Smaller motor = lower costs.
Advantages compared to open loop stepper motors
  • Position feedback and control
  • Fast and easy commissioning. No tuning needed
  • No stalling. No step losses at all
  • Torque control
  • Much faster positioning and more cycles per second
  • Increased efficiency and thereby much lower temperature
  • Shorter settling time
  • Controls higher inertias than open loop steppers
  • Higher load tolerance
  • More quiet operation (lower acoustic noise)
  • Longer lifetime due to lower temperature
  • Correct positioning without overshoot and oscillation
Advantages compared to servo motors
  • Very high Torque at low speed. Often 3-4 times higher in same motor flange size
  • Very high ratio-of-inertia, often up to 40:1
  • Faster commissioning. No tuning needed
  • Lower price. Same price as open loop steppers
  • Totally stiff at standstill. Full holding torque
  • Direct drive without gearbox (better and more precise torque control)
  • Correct positioning without overshoot
  • No oscillation
  • Very short settling time
Benefit in these application from closed-loop stepper motors
  • Multiple axis applications (RS485, CANopen)
  • Industrial Ethernet: Profinet, EtherNet/IP, EtherCAT, Powerlink, Modbus TCP, SERCOS III
  • Positioning tasks with load changes
  • Winding applications
  • Belt drives (start/stop, positioning)
  • Dosing pumps and filler systems
  • Semi-conductor mounting
  • Wafer production
  • Textile machines and industrial sewing machines
  • Robotics
  • Testing and inspection systems
  • Applications that require quiet operation, short settling times and precision positioning
Read more about the motor here.
About JVL– JVL is a world leader within the development and production of efficient and compact integrated servo motors and integrated stepper motors. MAC motor® are a series of integrated brushless servo motors (up to 4500 W and 13.5 kW peak) and QuickStep® are a series of integrated stepper motors (up to 25 Nm). Both the servo motor and stepper motor series includes the controller, Nano-PLC, encoder and bus system integrated into one compact unit. All industrial Ethernet protocols like Profinet, EtherCAT, EtherNet/IP, ModbusTCP and Powerlink are available.
JVL has more than 25 years of motion control experience and are well-known for their development and production of highly specialized integrated motors with industrial Ethernet and customized improvements. The close co-operation with customers and representatives result in cost-effective and technical optimized solutions for both basic and advanced motion control applications.

JVL’s wide selection of quality products for motion control applications include: Integrated brushless Servo motors, Integrated Stepper motors, AC Servo motor controllers, Motor drivers (DC, AC and Steppers), Brakes, Gear boxes and HMI touch panels.
For further information, please contact:
JVL Industri Elektronik A/S, Bregnerødvej 127, DK-3460 Birkerød, Denmark, Tel. +45 4582 4440, E-mail:jvlnyt@jvl.dk, Web: www.jvl.dk

Motion Control – Arc Segment and Large Diameter Motors Available from Electromate!

Applimotion Low-Profile DDR Motors for Arc Segment and Large Diameter Motion Available from Electromate!

Electromate Motion Control Motor Arc Segments and large diameter motors

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Vaughan, Ontario, Canada — Motion Control –The Infinity Series enables OEMs to move light payloads in smooth and accurate arc-shaped and full 360-degree rotary motion profiles. Ultra-thin arc-shaped motor segments can be used individually or interconnected to create exact partial arc segment motion or full 360-degree rotary motion. Modular construction allows for virtually unlimited diameter and large through holes. This level of flexibility is not possible with conventional motor designs.

The Infinity Series arc-shaped motors offer the right combination of torque, speed and smooth motion in flexible form factors and are ideal for low-profile, lightweight gimbals, broadband communication antennas, medical scanning, diagnostic imaging, inspection and metrology equipment.

Electromate Motion Control Motor Arc Segments

Ultra-thin arc-shaped motor segments can be used individually or interconnected to create exact partial arc segment motion or full 360-degree rotary motion. Modular construction allows for virtually unlimited diameter and large through holes. This level of flexibility is not possible with conventional motor designs.

 

Configuration Axial arc-segment forcers
Continuous Force 0.65 to 63 Nm
Peak Torque 1.95 to 190 Nm
Outer Diameter 112 to 765 mm
Height (Axial Length) 20 to 40 mm
Peak Current 3.4 to 6.6 amps

Direct drive technology eliminates the size, cost and positional errors associated with redundant bearings and gearing.

All models are compatible with a wide range of controllers and drives. Windings and form factors can be customized to meet application requirements.

CLICK HEREClick on the following link for more information on the Infinity arc-shaped motors from Applimotion.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak atsales@electromate.com or visit Electromate at: www.electromate.com

 

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Linear Motion Fluidline Bearings Available from LM76 are FDA/USDA/3A Compliant!

Linear components from LM76

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Linear Bearings

E. Longmeadow, MA — Linear Motion Bearings – FDA/USDA/3A compliant bearings, Seals, Shafting, and Pillow Blocks are available from LM76.

LM76 Fluidline BearingsTM are long wearing thermoplastic polyester self lubricating, low coefficient of friction, light weight linear bearings. Available off-the-shelf in standard closed inch sizes (closed metric sizes are available on request) these bearings drop-in replacements for standard linear bearings. They are highly resistant to wash-down chemicals and high energy radiation such as gamma and x-rays

These bearings exhibit very good dimensional stability, and creep resistance, excellent stain resistance, and physiologically inert and therefore suitable for food contact. They work well on stainless steel shafting and on the less expensive ceramic coated aluminum shafting also available from LM76.

Also available from LM76 are other FDA/USDA/3A compliant low cost linear bearings, in open and closed styles, compliant scrapers, stainless steel pillow blocks, and stainless steel and ceramic coated shafting.

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – High Precision Three-axis Gimbal Mount from OES!

OES Motorized Gimbal Mount Stage

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Van Nuys, CA – — Motion Control – The high precision, AU300-XZ Motorized Three-axis Gimbal Mount from Optimal Engineering Systems, Inc. (OES) features full 360 degree rotation of each axis. The rigid black anodized aluminum alloy frame of the three-axis gimbal mount handles loads to 10kg (22.5 lbs) and has the clearance (300 mm x 300 mm, 11.8 in. x 11.8 in.) necessary for mounting lasers, cameras, optics, and instrumentation for pointing, scanning, tracking, positioning, and other applications.

The Azimuth stage rotary table, has a compact 214 mm x 214 mm (8.425 in. x 8.425 in.) foot print for easy integration into new and existing applications. The azimuth, elevation, and roll stages all feature powerful bi-directional stepper motors capable of microstepping and with knobs for manual adjustments. Each axis features: Low backlash worm gear drives and precision “V” grove & cross roller bearings for very high resolution of 3.6 arc seconds, and repeatability and positional accuracy to 18 arc seconds. Travel speed of each axis is 10 O per second.

The AU300-XZ Motorized Three-axis Gimbal Mount can be ordered as a complete plug-and-play system with a multi-axis controller, joy stick, track ball, or keypad, and with a 30 mm thru hole in the roll stage.

About OES Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.ve advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information contact Customer Service at Optimal Engineering Systems, Inc. (OES) , 6901 Woodley Ave, Van Nuys, CA 91406; Tel: 888-7071-1826, +1 (818) 222-9200, E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control – Portescap’s 16mm Athlonix DC Miniature Motor Features Energy Efficient Coreless Design!

 

Motion Control Miniature Motors from Portescap

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West Chester, PA — Motion Control — Portescap introduces the next frame size in the DCP range of Athlonix™ high power density brush DC mini motors. Athlonix DCP motors offer an optimized price-to-performance solution ideal for a broad spectrum of applications. Available in a 16 mm diameter, the new 16DCP motor features an energy efficient coreless design with an optimized self-supporting coil and magnetic circuit, which ensures optimum price-to-performance is delivered.

Athlonix 16DCP motors are available in 2 variations, precious metal commutation and graphite commutation, both featuring an Alnico magnet inside. The unique constant force spring design for carbon brush ensures consistent performance. An REE (Restriction of Electro Erosion) coil is an available option, which ensures extended life of the motor and provides an environment of intrinsic safety especially at high speed conditions.

With maximum continuous torque up to 2.63 mNm and higher stall torque than similar motors, Athlonix 16DCP motors are ideally suited for use in applications such as medical & industrial pumps, gas analyzers, security & access, power tools, mesotherapy guns and tattoo machines.

“Athlonix motors are powered by a proprietary self-supporting coil resulting into maximized magnetic flux and ampere-turns for a given diameter” says Sunil Kumar, Brush DC Product Line Manager at Portescap. “In contrast, typical self-supporting coils have inherent ampere-turns limitations that affect the magnetic flux density in the magnetic circuit, which further limits power output and endurance of the motor,” he says.

“Due to lower motor regulation factor compared to comparable motors available in the market, our new 16DCP has higher load carrying capacity at minimum reduction in speed leading to more uniform power” says Sunil Kumar.

Athlonix motors are available with encoders and gearheads of various sizes and ratios. They are manufactured in an ISO certified facility and are RoHS compliant.

Portescap offers the broadest miniature and specialty motor products in the industry, encompassing coreless brush DC, brushless DC, stepper can stack, digital linear actuators, and disc magnet technologies.  Portescap products have been serving diverse motion control needs in wide spectrum of medical and industrial applications – medical, life science, instrumentation, automation, aerospace and commercial applications, for more than 70 years.

Portescap has manufacturing centers in the United States, St. Kitts, and India, and utilizes a Global Product Development network with research and development centers in the United States, China, India, and Switzerland.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website atwww.portescap.com.

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Motion Control – IP69K Food Grade HMI Solution from Exor Available from Electromate!

motion control HMI Display

 

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eTOP507MFB – Designed for Food and Beverage industry with Stainless steel bezel

 

Vaughan, Ontario, Canada —

  • NO MORE! Covering the HMI for Cleaning!
  • NO MORE! Secondary Cleaning Procedures
  • LESS CHANCE for Food & Beverage Product Contamination due to Manual Cleaning!
  • 316 Stainless Steel Bezel
  • IP69K
  • Harsh Chemical Resistant
  • PCAP “Glove Compatible” Touchscreen
  • Food Compatible gasket and sealing compliant with FDA 21 CFR 177.2006

The eTOP4FOOD has been designed and proven to solve the industry wide problem of HMI failures and less effective alternative HMI cleaning procedures. With the eTOP4FOOD no longer is the HMI required to be shielded from high temperature, high pressure cleaning. The IP69K PCAP Touch “Glove Compatible” HMI has a 316 SS bezel and Polyester front foil resistant to the high pressure, high temperature, harsh chemical wash-down and is designed to thrive! No more covering the HMI panel during equipment cleaning! No more manual, less effective secondary cleaning procedures! And most certainly, no more HMI failures! Reduced labor, and more importantly reduced risk of product contamination from manual, secondary cleaning procedures because the HMI just isn’t tough enough! eTOP4FOOD solves real problems!

Features include:

  • Stainless steel bezel 316/1.440l
  • IP69K
  • Food-compatible gasket
  • Food standard sealing compliant with FDA 21 CFR 177.2006
  • PCAP touchscreen, can be operated with gloves for food areas
  • TFT display 800×480 64K colors
  • High-performance 1 GHz ARM CPU with 256 MB Flash
  • Designed according to DIN EN1672-2
  • Designed according to the EHEDG Guideline
  • Extended temperature range (-20°C +60°C)
  • 2 Host interface v.2.0, SD Card Slot, 2 Ethernet port with integrated Switch
  • Serial port RS-232, RS-485, RS-422, MPI Software configurable
  • Ready for integrated CODESYS PLC and I/O

Click on the link below to view the specification on Exor’s IP69K Food Grade HMI-
http://www.electromate.com/assets/catalog-library/pdfs/exor-electronics/Exor_eTOP507MFB_Specsheet.pdf

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 FREE (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control Voice Coil Motors & Voice Coil Position Actuators!

motion control voice coil motorsMotion Control – Akribis Systems Voice Coil Motors & Voice Coil Position Actuators Available from Electromate!

 

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Woodbridge, Ontario, Canada — Motion Control – A “voice coil” is a generalized term that refers to any galvanometer-like mechanism that uses a solenoid to move an object back-and-forth within a magnetic field.

Voice coil actuators, or non-commutated DC linear actuators, consist of a permanent magnetic field assembly (permanent magnets and ferrous steel) and a coil assembly. The current flowing through the coil assembly interacts with the permanent magnetic field and generates a force vector perpendicular to the direction of the current. The force vector can be reversed by changing the polarity of current flowing through the coil.

Voice coil actuators are typically used in focusing applications, oscillatory systems, mirror tilting, and miniature position control.

 

Electromate offers a full family of Voice Coil Motors & Voice Coil Modules from Akribis Systems. Features include:

  • Direct drive, zero cogging, and zero backlash
  • Low coil mass with very fast response and bandwidth
  • No contact between coil and core movement (no wear and tear)
  • Cylindrical or rectangular shape
  • A variety of Voice Coil Motors and Voice Coil Modules (Position Actuators)
  • Smooth motion at low speeds with limitless resolution (depends on feedback device)

More information on the Motion Control Akribis Voice Coil Motor & Voice Coil Module Family. http://www.electromate.com/voice-coil-motors.html – Click Here

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 FREE (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Integrated Stepper Motors with Profinet!

motion control stepper motors with Profinet

JVL Offers Integrated Stepper Motors with Profinet. The Industrial Ethernet, Profinet, integrates existing systems and equipment bringing the features of Ethernet to the factory floor.

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Birkerød, Denmark and Morrow, OH (USA) –  Motion Control – Recognized as a world leader in integrated motors JVL has added Profinet Industrial Ethernet capabilities to their NEMA 34 Series of integrated steppers with programmable controllers. Available in 4 torque ratings of 3,0 Nm (26.6 in.lb), 6,0 Nm (53.1 in. lb.), 9,0 Nm (79.7 in. lb.), and 12,0 Nm (106.2 in. lb.) these very compact integrated steppers (the MIS340 is just 95 mm (3.74 in. long), include all necessary electronics within the IP67 rated motor housing. the quiet, precision, powerful MIS340 Series steppers are ideal for: Industrial, medical, inspection, testing, and processing applications.

The expanded ethernet protocols of the MIS340 series of integrated steppers from JVL easily connect to Ethernet bus systems such as: EtherCAT, Ethernet I/P, Powelink, ModbusTCP, Sercos III and Profinet. Additionally they are available with bluetooth, ZigBee, WLAN, PLC, RS485, and CANbus. These high performance steppers are also available with separate SMC85 controller. Options include: Electronic gearing, 9.53 mm (0.375 in.) or 14 mm (0.551 in.) diameter shafts, absolute multi-turn encoder, and planetary gear heads.

These high performance steppers feature a very high 409,600 steps per revolution 4,096 microsteps per step) for extremely smooth and quiet operation. The integrated PLC features 8 I/Os, RS-422 and RS485 connections for encoders, and point-to-point or multi axes operations to 254 axes. The 12-80 VDC supply provides high torque (0-9 A RMS (12.6 A peak) at high speed, and the control 12 to 28 VDC can maintain position value, etc. in emergency situations.

About JVL – JVL is recognized as a world leader for its development of efficient and compact integrated motors for VAC and VDC. MAC motor series of integrated VAC servo motors (up to 4500 W and 13,5 kW peak), and the QuickStep integrated stepper motors (up to 25 Nm). Both the servo motor and stepper motor series includes the controller, PLC, encoder, AC power supply and bus system integrated into one compact unit. All industrial ethernet busses like Profinet, EtherCat, Ethernet IP, Modbus TCP, Powerlink, Sercos III etc. are available. Furthermore, traditional modules like CANopen, DeviceNet, Profibus, Nano PLC, RS232/RS485/USB, Process Control can be incorporated.

JVL with more than 25 years of motion control experience enjoys a reputation for the development of highly specialized integrated motors with industrial Ethernet and customized improvements. They work together with their customers and representatives to find an economic, yet technically advanced solution to complicated control applications. JVL’s wide selection of quality products for motion control components include: Integrated VAC and VDC Servo motors, Integrated Stepper motors, VAC Servo motor controllers, Motor drivers (Stepper, VAC and VDC), Brakes, Gears, and HMI Modules.

For further information, please contact: JVL Industri Elektronik A/S, Bregnerodvej 127, DK-3460 Birkerød, Denmark. Tel. +45 4582 4440. E-mail: jvlnyt@jvl.dk. Web: www.jvl.dk

JVL USA • Att: Mike Fisher • National Sales Manager
8610 Morrow-Rossburg Rd • Morrow • OH 45152-9444
E-mail: mfisher@jvlusa.com • Tel.: 513/877-3134 •Tel.: 513/282-0888 (Tech Support Line) •
Fax: 513/877-2471•
For Additional Information about Mike Fisher and JVL USA – Click Here

 

USA and Canada – Reps & Distributors: – Click Here

 

All Other Countries:

Further information can be obtained from:

JVL Industri Elektronik A/S

Bregnerodvej 127, DK 3460, Birkerød, Denmark

E-mail: jvj@jvl.dk Tel.: +45 4582 4440 ; Fax.: +45 4582 5550 ;

For JVL Home Office and World Wide Directory of Reps & Distributors Click Here

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