Motion Control – Miniature Brushless DC motor, Gearhead, Encoder

With the ENX EASY, maxon motor’s NEW ENX EASY is a sterilizable encoder for use with maxon’s brushless DC motors. This opens up a range of new possibilities in medical technology.

Fall River, MA — Motion Control Components – This is the world’s first steam sterilizable encoder ENX EASY. It is available in an incremental (1024 counts) and absolute version (4096 steps), both designed for 1,000 autoclave cycles.

Motion Control – Linear Positioning Stage

Vaughan, Ontario, Canada -Motion control LINTECH’s 160 series tables are designed to
maximize performance while minimizing physical size and
cost. These tables use a low friction, preloaded, recirculating linear ball bearing system, which rides on precision ground linear rails. The linear rails are mounted to an aluminum base, which offers a rigid support over the entire travel of the table’s carriage.

Motion Control – Electric Cylinder

Van Nuys, CA – Motion Control – The new, SDLM-025-070-01-01 direct drive linear motor from Moticont, also known as an electric cylinder, features a built-in encoder, has zero backlash, zero cogging, and provides users with high acceleration, high speed, high resolution, and long life.  This direct drive linear motor features 1.25 µm (0.000049 in.) in of resolution.  This compact direct drive linear motor is just 1.00 in. (25.4 mm) in diameter and 2.75 in (69.9 mm) long.  Inside the motor housing, the linear optical quadrature encoder is directly connected to the shaft for the greatest possible accuracy.

Motion Control – Application – Ceramic Linear Bearings

Motion Control – Anyone who’s worked on cars knows how critically important ball joints are to steering and suspension. They also know what happens when ball joints fail!

E. Longmeadow, MA – — Motion Control – Application Story – When an aftermarket manufacturer of off-road steering and suspension systems needed an upper ball joint bearing, they called LM76. These systems are purchased by off-road vehicle owners who want to upgrade their OEM steering and suspension units for hard-hitting environments. Pounding, shock, sand and debris are all part of the mix when it comes to extreme off-roading and LM76 Black Racer bearings are right at home. According to company engineers, after a year of brutal testing, Black Racer met all design goals and exceeded expectations.

Motion Control – Vertical Lift Stage

Van Nuys, CA – — Motion Control – A vertical lift of 300 mm (11.811 in.), high stability, and low cost are just some of the features of the AT20-300 Motorized Vertical Lift Stage from Optimal Engineering Systems, Inc. (OES). This high load, 50 kg (110.2 lbs), vertical lift stage can be easily integrated into almost any application. The large 400 mm x 200 mm (15.748 in. x 7.874 in.) stage has a pattern of threaded mounting holes. The rigid box construction of the moving component of the elevator stage travels on six slide rails assuring smooth vertical travel and parallelism of the table and mounting surface at all times, and features: 3.315 µ (non- Micro-Step) resolution, 5 µ repeatability, and 15 µ positional accuracy.

Motion Control – Electric motors on Mars

Outer space is unforgiving. This is why precision drives embarking on a trip to other planets need to meet extremely high-quality standards.

Taunton, MA — Motion Control Products – Every Mars drive from maxon is based on a catalog product and is modified for the specific mission. That’s because the DC motors, gearheads, and encoders face brutal conditions during liftoff, the long journey through space, and the mission on the Red Planet. In this blog, I will talk about the properties a drive needs to have to qualify for a journey to Mars.

Vibration and Shock

The first challenge is to survive the rocket launch. This means that the motor must be resistant to shock and vibration. The vibration is not as strong as people might think: A little more than on a passenger plane, but not much more, and only for a few minutes. Shocks, on the other hand, are something that we need to deal with on a regular basis when working with standard products. These occur mainly during staging, which is when the first stage separates from the rest of the rocket. The resulting forces would destroy normal motors because the rotor would become separated from the stator. That’s why we need to reinforce our drives, for example by encapsulating the rotor and using special welds, special retaining rings, and optimized materials.

Vacuum and Radiation

The trip to Mars takes about six months. During this time, the drives need to survive the vacuum and radiation. The most damaging radiation doesn’t come from the Sun, but from high-energy particles from outside the solar system, which can damage the electronics. That’s why we need specially hardened electronics for the Hall sensors on the motors. To be extra safe, we’re installing them in pairs for redundancy. In a vacuum, the durability of components is important. You can’t use a glue that undergoes changes in its chemical properties and loses its adhesiveness after a few days in a vacuum.

Weight Reduction

Rockets can carry only a limited mass to other planets. To be as light as possible, we also resort to unusual shapes and use thinner housings, or titanium instead of steel. We also often use the smallest possible drive sizes, because we know that the operating time required is usually shorter than for industrial applications. Higher wear is therefore acceptable.

Atmosphere of Mars

After arriving, the motor must work flawlessly for the entire duration of the mission: Due to the thin atmosphere, the lubricants need to be resistant to outgassing and need to retain their properties. Especially for brushed DC motors, it is also necessary to use the right brush mixture. No patina forms on Mars, which is why we developed special brushes impregnated with a lubricant (silver graphite with 15% MoS2). That’s one of the most important modifications, because regular brushed motors fail after only a few hours in a vacuum.

Quality Tests

While drives used on Earth are also tested, there are limits to those tests due to financial considerations. This is different with a Mars mission, where any kind of risk is unacceptable. Here it pays to test every single component. We also test every assembly, and the tests are comprehensively documented. This is how we prove to our customer that the motor is exactly as we promised. The models used on mission must be identical to the units that were qualified, because these were exposed to the same strains in tests as in real life. They were put on a shaker, exposed to temperature cycles, and subjected to durability tests. If the drives pass all these tests, then we can be confident that the design is good. The only remaining step is to build all the other drives in the exact same way—hence all the documentation. The process takes a lot of effort, but it’s worth it: The history of space missions shows that anything that’s overlooked will cause problems—and outer space is unforgiving.

Learn more about maxon’s contribution to the current NASA Perseverance mission: mars.maxonworld.com

About Maxon

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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View 2022/2023 Maxon Catalog

Motion Control Application – Motion Controllers

Vaughan, Ontario, Canada – Motion Control Application – It’s estimated over 850,000 have entered the United States unlawfully since 2002. The try and prevent this, U.S. Border Patrol agents have the arduous task of monitoring over 6,000 miles of land along the southern US-Mexican and northern US-Canadian borders. To assist in this demanding task, a number of solutions are employed. This includes rangers, canine units, helicopters, drones, ATV’s, watchtowers, and 20-foot tall walls. Even with all these efforts, it’s not enough to cover all those miles.

Motion Control – Voice -Coil Stage

Van Nuys, CA – Motion Control – Components -– Moticont’s VCDS-051-089-01 series linear motion control voice coil stages feature a voice coil motor, a ball bearing linear slide, home switch, and an integral optical quadrature encoder with differential outputs. Measuring 13.5 in (342.9 mm) long x 4.00 in. (101.6) wide x 3.755 in. (95.4 mm) high, the VCDS-051-089-01 series stages have a linear travel of 2.20 in. (55.9 mm); a continuous force of 6.0 lbs (26.7 N) and a peak force of 19 lbs (84.3 N) (at a 10% duty cycle).

Motion Control – Zirconia Ceramic Radial Bearings

E. Longmeadow, MA — Motion Control – LM76 has announced the release of their new line of Radial Ball Bearings featuring ZrO2 (Zirconia) Ceramic balls. To Complement LM76’s broad range of Linear Bearings that are FDA/UDSA/3A Dairy compliant, as well as linear bearings for extreme environments; they have added Deep Groove bearings which accommodate radial and axial loads, Angular Contact bearings for simultaneously handling radial and axial loads, Spherical Bearings which are self aligning, and Thrust Bearings for high axial loads. Each of the four types of metric bearings are available in a wide range sizes.

Motion Control – Maxon’s Driven Magazine

Motion Control article “Speed or Torque – or Both” in Maxon’s Driven magazine helps in selecting the right motor for an application.  An application that could be on Mars, under water, or even implanted in the human body!

Fall River, MA — Motion Control – The Maxon catalog contains a large number of brushless motor types that are called EC Motors. The artice in this issue of DRIVEN briefly describes their properties and possible areas of application.   

Motion Control – Micro-Sized Servo Drives!

Vaughan, Ontario, Canada — Motion Control  — ADVANCED Motion Controls has released 7 new micro-sized FlexPro servo drives rated to output 60A continuous. The 60A continuous current rating is 33% higher than previous models for the same size making these our highest power-density servo drives to date. This offering includes PCB Mount, Machine Embedded, and Development Board-factors.

Motion Control – Electric Cylinder

Van Nuys, CA – Motion Control Components – Moticont has added another linear motor to its SDLM Series of high speed direct drive linear motors which are also know as Electric Cylinders. The SDLM-051-095-01-05 is a powerful, compact linear actuator measuring just 2.00 in. (50.8 mm) in diameter and 3.75 in. (95.3 mm) long. It has a 1.0 in. (25.4 mm) stroke and features a resolution of 5 microns (0.000197 in.).

The integral, linear optical quadrature encoder is directly connect to the shaft for the greatest possible bandwidth and accuracy and is protected by the housing. This fully enclosed linear motor features a continuous force rating of 7.6 lbs (33.9 N) and a peak force of 24.1 lbs. (107.2 N) at 10% duty cycle.

Motion Control – Curved & Straight Block & Rail System

Motion Control – In this product spotlight video, Design World Senior Editor Miles Budimir and Associate Editor Mike Santora have a look at the SB-LGV linear motion system from LM76. The rails come in straight, curved, and ring geometries and the four-roller carriage blocks feature two eccentric rollers for preload adjustment.

Play The Video

E. Longmeadow, MA – Motion Control – Linear Products – SAIBO’s LGV Curved and Straight Block and Rail Systems Available from LM76 are Featured in YouTube Video Produced by Design World Magazine!

Motion Control – Joysticks

Van Nuys, CA – — Motion Control – OES (Optimal Engineering Systems, Inc.) has expanded its line of Joysticks for 1, 2 and 3 axis Stages and Actuators. These are easy to use, single-handed, ergonomic joysticks that provide proportional control of the X, Y, and Z axis of from one to three actuators. Low, medium, and high speed ranges are button selectable. The X, Y, and Z axis speeds are controlled by the tilt angle of the handle and the angle of rotation of the knob.

The maximum speeds may be set by the user via the supplied, easy to use GUI.

Innovative Motion Control – Solar Powered Drone

Motion Control Innovation – XSun designs and manufactures a drone that is both energy-independent and can make its own decisions, for fully-automated missions. The company needed reliable, high-performance sub-assemblies to design it’s SolarXOne. This is why the start-up approached maxon for the propulsion system.

Fall River, MA — Innovative Motion Control -Benjamin David, benefiting from a decade of experience at Airbus Defense & Space, created the company XSun based on a rather simple idea: Adapting space technologies for use at lower altitude. This approach produced SolarXOne: A solar-powered, electrical, self-contained drone with a tandem wing design. SolarXOne, with its dragonfly-like design, has excellent aerodynamic performance and a large surface area of solar panels, to collect as much solar energy as possible. This is all within a very high-performance, fully-electric environment.

To see YouTube video click HERE

Motion Control – Voice Coil Motors &  Actuators!

Vaughan, Ontario, Canada — Motion Control – A “voice coil” is a generalized term that refers to any galvanometer-like mechanism that uses a solenoid to move an object back-and-forth within a magnetic field.

Motion Control Voice coil actuators, or non-commutated DC linear actuators, consist of a permanent magnetic field assembly (permanent magnets and ferrous steel) and a coil assembly. The current flowing through the coil assembly interacts with the permanent magnetic field and generates a force vector perpendicular to the direction of the current. The force vector can be reversed by changing the polarity of current flowing through the coil.

Motion Control – Long Stroke Voice Coil Motor!

Van Nuys, CA — Motion Control – Moticont has added a 0.750 in. (19.1 mm) diameter (smaller than a US Quarter) Linear Voice Coil Motor, to their expanding line of voice coil or moving coil motors. The LVCM-019-048-02 Linear Voice Coil Motor is a true servo motor featuring zero cogging, high accuracy, and high repeatability when operated in a closed position loop.  Voice Coil Motors (also referred to as actuators) are clean, quiet, efficient, brushless high speed linear servo motors.

  This small LVCM-019-048-02 diameter actuator has a 1.500 in (38.1 mm) stroke length and a high-force-to-size ratio of 7.4 oz (2.1 N) and a peak force of 23.5 oz. (6.5 N) at 10% duty cycle.

Motion Control – Custom Linear Slides

Motion Control  Application – We are shipping another slide today for the oil patch. When Weir Oil and Gas called with a slide application that required special engineering, LM76 was all ears – as it was right up our alley.

Motion Control – Yaw and Pitch Stages

Van Nuys, CA – Motion Control – A new, series of Dual-axis Yaw-and-Pitch Stages have been introduced by OES (Optimal Engineering Systems, Inc.). This new series of high precision Yaw-and-Pitch stages are ideal for precise measurements of compound curves and angles of an object during inspection or reverse engineering, laser machining and drilling, scanning, tracking, mirror positioning, and for use with coordinate measuring machines and autocollimators.

The YP100-45 Series of Yaw-and-Pitch Stages were developed through the integration of a rotary stage (yaw axis) and a goniometer (pitch axis) having a travel range of +/- 45 degrees.

Motion Control – Maxon Application!

In 2022, Olympic silver medalist Mathias Flückiger rides for the Thömus-maxon cross-country racing team.

Taunton, MA — Motion Control – Swiss bicycle manufacturer Thömus and drive specialist maxon are entering into a partnership in cross-country cycling. As part of this cooperation, maxon is providing its e-bike platform to Thömus as the basis for an electric mountain bike for World Cup training. They also plan to make this bike available to the retail trade in the future.