Category Archives: Drives – Miniature

Motion Control – From soaring heights: Camera stabilization with maxon drives!

Motion Control – Camera stabilization System!

Aerial images can be beneficial for many businesses and industries. Often things are revealed from above that are hidden to the observer on the ground. Drives from maxon are used in camera stabilizer systems.

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Taunton, MA — Motion Control Application – Mining companies, for example, survey mines from the air, oil and gas suppliers monitor their drilling rigs, and energy utilities monitor their overland lines. All these applications have one big challenge in common: In these often rough operating environments, the camera needs to be protected against wind, turbulence and the vibration of the carrier aircraft while being kept in a stable position. This is the job of a high-precision stabilization camera gimbal. These gimbals provide users with a stable and level platform that allows them to capture high-quality aerial images.

Motion Control – Maxon’s UAV propulsion system is Safe, Efficient and Ready for Take-off!

Motion Control – UAV Propulsion System!

Maxon BLDC motors were specifically designed for extreme durability and maximum reliability in professional UAVs.

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Taunton, MA — Motion Control Products – maxon actively supports UAV manufacturers with their ambitious designs, up to certification. Our UAV product portfolio offers matched combinations of motors, ESCs and propellers, for optimized propulsion systems providing maximum efficiency and reliability. Hence, operational safety and flight time are maximized, and costs of ownership dramatically cut down

motion control - EC69 specifications

Motion Control Application- Intra-aortic pump powered by miniature brushless DC motors provides heart failure patients an aid to help hearts rest and heal!

Motion Control – Application – Heart Pump
The Maxon EC 6 motor brushless DC motor is the second smallest drive in the maxon family.

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Fall River, MA — Motion Control Components Application – Chronic heart failure patients draw hope from a new technology. A team of life science entrepreneurs in Houston, Texas has developed the first catheter-deployed circulatory assist device intended for long-term use. Procyrion, Inc.’s Aortix™ provides a minimally invasive treatment option for the more than two million chronic heart failure patients in the USA alone who are too sick for medication. This pre-clinical cardiologist tool dramatically reduces risks associated with circulatory support devices and enables treatment of younger, healthier patients before progressive damage occurs.

Motion Control – maxon launches light and invisible e-bike system!

Motion Control – Light and Lnvisible e-bike system!

Motion Control – First, maxon’s drives flew on Mars in the NASA helicopter – now they’re letting bike riders lift off.

motion control - invisible electric bike system


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Taunton, MA — Motion Control – After several years of development, the company presents the BIKEDRIVE Air – a light and invisible e-bike system consisting of a mid-mounted motor, integrated battery, and control element. It can be used to build extremely lightweight racing, gravel, urban, and mountain bikes. The first bicycles made by maxon customers will be introduced to the market this year.

Motion Control – The World’s Most Precise Six-axis Robot by Mecademic!

Motion Control –  Six-axis Robot!

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Vaughan, Ontario, Canada — Motion Control Components — Mecademic is a Canadian robotics manufacturer that builds the world’s smallest, most precise, and easy-to-use industrial robotic arm, the Meca500. The Meca500 robot excels in the precise and repetitive manipulation of small parts and tools in a variety of industries.

The six-axis robot can handle payloads up to 500 g with an unmatched accuracy of 0.005 mm (5 µm).

Motion Control Application – Maxon Flat Motors Helps in Keeping Muscles in Shape!

Motion Control -Application – Flat Motors

For paraplegic people, rehabilitation is frequently a long process; this is why methods and tech-nology that optimize these measures for the patient are so important. At the Bern University of Applied Sciences, many years of research has led to the development of a recumbent trike with electrical stimulation. The patient’s movements are supported by a maxon flat motor.

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Taunton, MA — Motion Control Products – Cycling with a recumbent trike can partially restore lost motor functions of patients with spinal cord lesions. Furthermore, it provides the patients with a very practical and successful basis for cardiopulmonary and muscular training units. The paralyzed leg muscles are reactivated by means of functional electric stimulation (FES) combined with controlled training.

Miniature Linear Focus Actuator Features <50 Nanometer Positioning Resolution!

Motion Control – Miniature Linear Focus Actuator

motion control - linear focus actuator

LFA-1007 Linear Focus Actuator: 10mm clear aperture, 7mm range of motion, <50 nanometer positioning resolution, 50 grams moving mass, 70 x 70 x 50 (600g)

 

motion control - miniature components

Forestville, CA — Motion Control Linear Focus Actuator – The LFA-1007 is a high performance compact positioning actuator. It was specifically developed for applications requiring both high precision and high-speed positioning over a short to medium stroke. This product mates the voice coil motor to a perfectly smooth flexure guidance system and a very high resolution position feedback encoder.

Motion Control – Maxon is expanding their positioning controllers in the micro segment!

Motion Control –  Micro Positioning Controllers!
Maxon has introduced the EPOS4 Compact 24/5 EtherCAT 3-axes Controller as they continue expanding teir range of miniature controllers.

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Taunton, MA — Motion Control Products – The EtherCAT version of the EPOS 4 Micro 24/5 positioning controller is another brand-new product. The controller’s functionality, operation, software, and accessories are derived almost directly from the existing products in the EPOS4 range. It is suitable for use with both brushed DC and brushless EC motors with a continuous power of up to 120 W and has comprehensive feedback options such as Hall sensors, as well as digital incremental and SSI absolute encoders.

Motion Control – Maxon Gearheads – Great power in Compact Form!

Motion Control – Maxon Gearheads – Great power in Compact Form!

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Micro gearheads from maxon with improved efficiency.

Taunton, MA — Motion Control Products – Maxon has developed a unique upgrade in the form of a new product series for its standard micro gearhead: A wide range of performance improvements offer new opportunities.
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The first ideas for the UP-gearhead were inspired by ESA’s Mars project ‘ExoMars’ and NASA’s ‘Mars 2020’ project, where there was a need to ensure the highest possible availability even in extreme environmental conditions.

This also directly affects further parameters of the drive system: Given the same input power, ie. using the same motor and the same motor control system, the gearhead can deliver 30% more torque.

Motion Control – Maxon introduces a multi-axis controller for highly dynamic positioning tasks!

Motion Control – Miniature Multi-axis Controller

Maxon is launching the next generation of Motion Controllers with its MiniMACS6-AMP-4/50/10. The controller is ideal for use in applications where PLC solutions may be too expensive or cannot meet customer-specific requirements.

motion control - miniature controller

Taunton, MA — Motion Control Products – Maxon’s new multi-axis controller, the MiniMACS6-AMP-4/50/10, offers precise and highly dynamic control of up to six brushed DC motors or four brushless DC motors (up to 540 W continuous output power and 1.6 kW peak output power).

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The controller is an economical and compact solution for system designers who develop autonomous robots or shuttle systems

A significant advantage of the new multi-axis solution is that it is programmable with the comprehensive ApossIDE automation software and the license-free Motion Control Library (written in C). Integrated bus interfaces enable efficient data exchange with higher-level controllers; however, it is also possible to run complete process sequences autonomously, without a PLC or PC. The MiniMACS6-AMP-4/50/10 will be available in early 2021.

Motion Control – maxon celebrates International Women in Engineering Day!

Motion Control – maxon celebrates International Women in Engineering Day!

The women in engineering (WIE) at maxon work eagerly to contribute to the success of advanced technology in the motion control industry. This week in honor of International Women in Engineering Day, June 23, 2021 – maxon wishes to thank these engineering women for their contributions as they continue to help shape the world we live in.

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motion control - maxon motorsTaunton, MA — Around the globe, the maxon women in engineering are working on motion control applications with their customers, they focus on new product designs to implement the latest technologies and continue to research new concepts and ideas for drive systems to be used in motion control applications found in Medical, Industrial Automation, Aerospace and Defense, and Mobility industries.

Motion Control – Maxon and Fourier Intelligence join forces to transform rehabilitation technology!

Motion Control – Transforming Rehabilitation Technology!

maxon Group and Fourier Intelligence announce that they are entering into a global strategic partnership. maxon’s precision drive systems and the start-up Fourier’s Intelligence’s rehabilitation robotics are a perfect match and are expected to drive the development of new technologies for patients.

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motion control - maxon motorTaunton, MA — Motion Control Products – Technology plays an increasingly important role in rehabilitation services and healthcare. Therefore, clinicians, engineers and companies recognize that they need to accelerate the development of technological solutions to best meet the needs of patients. This is the main goal of the partnership between drive specialist maxon and start-up Fourier Intelligence, which specializes in exoskeletons and robotic rehabilitation.

Motion Control – The Mars helicopter makes history – with maxon’s precision motors!

Motion Control – Mars helicopter has maxon’s motors!

Space fans are thrilled: NASA’s Ingenuity helicopter has successfully completed its pioneering flight on Mars. This is the first time in the history of powered, unmanned spaceflight that a device has flown in a controlled manner on another planet.

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motion control - maxonTaunton, MA — Motion Control Products – A short flight for “Ingenuity,” but a big success for unmanned space flight. NASA’s Mars helicopter flew over the surface of the Red Planet for about 40 seconds on Monday, April 19th and landed back on four legs. From NASA’s perspective, this is a historic event similar to the Wright brothers’ first controlled flight in 1903.

With the Mars helicopter, the concept of powered, unmanned, and autonomous flights on foreign planets is being tested. This is comparable to the first Mars rover “Sojourner”, which paved the way for scientific follow-up missions such as “Curiosity” and currently “Perseverance”. “Ingenuity” is about to complete several flights over a period of 30 days, each lasting up to 90 seconds and reaching a maximum altitude of five meters.

Motion Control – Maxon precision motors Go to Mars AGAIN!

Motion Control – Maxon motors on Mars!

motion control - miniature motors
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Taunton, MA — Motion Control Products – NASA’s Perseverance rover landed on Mars on February 18th. Was there once life on Mars? This is the question that one of the most complex robotic systems ever built by humankind has set out to answer. Several of maxon’s electric drives are used for handling the soil samples—and to control the first Mars helicopter.

Will NASA, the US space agency, successfully land a fifth rover on Mars, allowing it to start its series of missions to bring Mars soil samples back to Earth? The rover named Perseverance will enter the atmosphere of the Red Planet on February 18th—after traveling a distance of more than 470 million kilometers.

Motion Control – 5 challenges an electric motor has to overcome on Mars

Motion Control – Electric motors on Mars

Outer space is unforgiving. This is why precision drives embarking on a trip to other planets need to meet extremely high-quality standards.

motion control - motor for mars

Taunton, MA — Motion Control Products – Every Mars drive from maxon is based on a catalog product and is modified for the specific mission. That’s because the DC motors, gearheads, and encoders face brutal conditions during liftoff, the long journey through space, and the mission on the Red Planet. In this blog, I will talk about the properties a drive needs to have to qualify for a journey to Mars.
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Vibration and Shock

The first challenge is to survive the rocket launch. This means that the motor must be resistant to shock and vibration. The vibration is not as strong as people might think: A little more than on a passenger plane, but not much more, and only for a few minutes. Shocks, on the other hand, are something that we need to deal with on a regular basis when working with standard products. These occur mainly during staging, which is when the first stage separates from the rest of the rocket. The resulting forces would destroy normal motors because the rotor would become separated from the stator. That’s why we need to reinforce our drives, for example by encapsulating the rotor and using special welds, special retaining rings, and optimized materials.

Vacuum and Radiation

The trip to Mars takes about six months. During this time, the drives need to survive the vacuum and radiation. The most damaging radiation doesn’t come from the Sun, but from high-energy particles from outside the solar system, which can damage the electronics. That’s why we need specially hardened electronics for the Hall sensors on the motors. To be extra safe, we’re installing them in pairs for redundancy. In a vacuum, the durability of components is important. You can’t use a glue that undergoes changes in its chemical properties and loses its adhesiveness after a few days in a vacuum.

Weight Reduction

Rockets can carry only a limited mass to other planets. To be as light as possible, we also resort to unusual shapes and use thinner housings, or titanium instead of steel. We also often use the smallest possible drive sizes, because we know that the operating time required is usually shorter than for industrial applications. Higher wear is therefore acceptable.

Atmosphere of Mars

After arriving, the motor must work flawlessly for the entire duration of the mission: Due to the thin atmosphere, the lubricants need to be resistant to outgassing and need to retain their properties. Especially for brushed DC motors, it is also necessary to use the right brush mixture. No patina forms on Mars, which is why we developed special brushes impregnated with a lubricant (silver graphite with 15% MoS2). That’s one of the most important modifications, because regular brushed motors fail after only a few hours in a vacuum.

Quality Tests

While drives used on Earth are also tested, there are limits to those tests due to financial considerations. This is different with a Mars mission, where any kind of risk is unacceptable. Here it pays to test every single component. We also test every assembly, and the tests are comprehensively documented. This is how we prove to our customer that the motor is exactly as we promised. The models used on mission must be identical to the units that were qualified, because these were exposed to the same strains in tests as in real life. They were put on a shaker, exposed to temperature cycles, and subjected to durability tests. If the drives pass all these tests, then we can be confident that the design is good. The only remaining step is to build all the other drives in the exact same way—hence all the documentation. The process takes a lot of effort, but it’s worth it: The history of space missions shows that anything that’s overlooked will cause problems—and outer space is unforgiving.

Learn more about maxon’s contribution to the current NASA Perseverance mission: mars.maxonworld.com

About Maxon

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.


 

 


See this and other Motion Control Components from Maxon featured on:

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http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

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Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics!

Motion Control – Maxon and ANYbotics form New Partnership!

Motion Control Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics and will in future supply the drive systems of the autonomous ANYmal inspection robot. The robot will soon be marketed in large quantities. This cooperation will also benefit maxon, since ANYbotics provides important robotics know-how and is currently the most successful young company in this field.

motion control - maxon to supply drive systems

motion control - maxonTaunton, MA — Motion Control -A solid partnership: maxon and ANYbotics are entering into a close, long-term collaboration and are thus strengthening Switzerland as a prime location for robotics. One of the decisions made by the two partners is that maxon, as global drive specialist, will handle the future development and production of the actuators for ANYmal.

Motion Control – Maxon drives are heading to the Red Planet with NASA’s Perseverance Rover!

Motion Control – Application – Maxon drives heading to the Red Planet!

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In July, NASA will be sending its fifth rover to Mars. Its main mission is to collect soil samples that will be analyzed on Earth at a later time. The rover will also carry a helicopter that will perform the first flights on the Red Planet. maxon’s precision DC and BLDC motors will be used for numerous mission-critical tasks.

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motion control - maxon drive to marsTaunton, MA — Motion Control Products & Application – maxon drive systems are very familiar with Mars. Our drives have been used in virtually every successful robotic mission over the last three decades. There are now more than 100 of them on the Red Planet and there are likely to be more soon. The launch window for NASA’s next mission opens on July 22nd. An Atlas V rocket will launch the new Perseverance rover on its way to Mars, where it will be searching for signs of previous life on the planet.

Motion Control – New from MAXON, Miniaturized Controller the EPOS4 Micro 24/5 CAN!

Motion Control – Miniaturized Controller

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motion control - maxonTaunton, MA — Motion Control Products – Maxon is launching a new, miniaturized controller with a size of only 32 mm x 22 mm as part of its successful line of positioning controllers. The attractive price-performance ratio, with a functionality that’s virtually identical to the larger units, addresses cost-sensitive single- and multi-axis applications.

Motion Control- A Wide Variety of High-performance Drives from Maxon Motor!

Motion Control – High Performance Drives

maxon, high precision drive specialist, launches high-torque product innovations this Spring. These include higher performance flat motors, drives with higher torque output, and new additions to the GPX gearbox family.

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motion control - maxonAnother addition to the EC-i family includes the, EC-i 40 High Torque 130 watt brushless motor. This drive was originally developed for power tool applications. To meet the high demand for higher-torque drives, maxon is mass producing the EC-i motor with an additional 34.8 mm in length. The versions with a fan offer up to 100 percent more power.Taunton, MA — Motion Control Components -The new, maxon EC-i 52 Power up brushless motor meets customer demands for industrial applications with higher torque. The new version of the EC-i 52 now achieves a torque of up to 1 Nm. This increase in performance is due to improved cooling, the ventilated version of the EC-i 52 Power up reaches 420 watts of nominal power.

If required, the EC-i drives may be combined with encoders, gearheads, and a maxon controller in our easy to use online shop: shop.maxongroup.com

EC 45 flat Power up – higher-power flat brushless motor

Using new processes, maxon has developed a rotor for flat motors whose housing is produced by cold forming. The result is the more powerful and less expensive EC 45 flat Power up motor, it is available in two standard versions, as well as in two new versions with either an open rotor or a fan.

Motion Control High Performance Drive

motion control drive from Maxon

ECX Torque 22: Dynamic brushless motors

Brand new additions to the market are the brushless maxon ECX TORQUE motors, which have a diameter of 22 mm and are available in three different lengths. With their iron core and multi-pole rotor design, these motors achieve a very high torque density at moderate speeds, while their low time constant makes them extremely dynamic. The ECX TORQUE motors are available as configurable units ready for shipment in 11 working days.

 

Motion Control - Maxon High Performance motor

 

 

 

 

 

 

 

Ultra Performance gearhead

A new addition to the GPX gearhead family. In addition to the existing diameters of 22 mm and 32 mm, maxon is launching the larger GPX 42 UP gearhead version. The GPX UP “Ultra Performance” gearheads are extremely efficient.

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About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

motion control - workbook


See this and other Motion Control Components from Maxon featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

Request 2020/2021 Maxon Catalog

motion control - maxon logo

Motion Control Components Application Exoskeleton! – Maxon Driven – Focus – 2020 Cybathlon!

Motion Control – Application Exoskeleton

“People with disabilities are only disabled if they come up against the insurmountable. But where do the obstacles in our everyday lives come from? From barriers in our minds” … Cybathlon founder Robert Riener.

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Taunton, MA — Motion Control Components Application – maxon’s DRIVEN magazine just released a special issue focusing on the 2020 CYBATHLON to be held in Zurich on September 19th and 20th.This is an event where people with physical disabilities compete against each other in obstacle courses with the use of assistance systems such as exoskeletons, bionics prostheses and motorized wheelchairs.