Motion Control – Measure Very Small Angular Displacements of Very Small Components with Low Cost Digital Autocollimator!

Motion Control – Miniature Autocollimator

OLYMPUS DIGITAL CAMERA

 

Equipment Solutions

The AC201 2 axis high performance angular displacement Digital Autocollimator System from Equipment Solutions, Inc. is a very compact high precision instrument designed to measure very small angular displacements with high sensitivity over distances to 2.0 in. (5.06 cm). The AC201 Digital Autocollimator is therefore ideal for instrumentation, tooling, and OEM manufacturers with requirements for high precision alignment, flatness, squareness of surfaces in relation to each other, detection of angular movement, shaft straightness, motion control, and other orientation measurements. This rugged and compact 1.0 in. x 1.1 in. x 1.3 in. (2.5 cm x 2.8 cm x 3.3 cm), low cost digital autocollimator can interface with a PC.

 

The AC201 Digital Autocollimator has an optical angular range of ±344 arc sec (±100 mrad), and a sensitivity of 0.2 arc sec (1.0 µrad). The laser has a beam diameter of < 0.125 in. (<3 mm) and requiring only a slightly larger reflection surface. Electrical requirements are: +5.0 VDC @ 30 mA. The AC201 Digital Autocollimator can be factory configured with one of several different interfaces including Analog, USB, SPI, or quadrature encoder. The black anodized (per MIL-A-8625C) 6061-T6 Aluminum body has 2x 4-40 mounting holes and integral electronics and connections are via a Nano D9 or USB connector.

Supplied with a Windows® application software and more than 24 ASCII commands for control and operation, the AC201 Digital Autocollimators are able to perform complex data collection and analysis. They are ideal for: Vibration analysis, mechanical and optical alignments, servo control feedback, tip & tilt measurements, settling time and stage damping analysis, and measurements needed in the manufacturing and testing of miniature mirrors and lenses, linear and rotary stages, fiber optic components, robotic components, and medical analytical devices.

 

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Angular Range

Interface Drawings

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Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

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Motion Control Application – Driver assist systems can help save lives by alerting driver of potential danger!

Motion Control – Application – Driver Assist Systems Help Save Lives!

 

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motion control - application - brushed motors

Maxon A-max 16 brushed DC motor – This drive with a diameter of 16 millimeters (precious metal brushes, 2 Watt) was developed for use with an eccentric weight and a specified bearing.

Fall River, MA — The majority of traffic accidents are caused by human error. In the future, computer-controlled cars will significantly reduce the number of such accidents. Driver assist systems, such as adaptive cruise control (ACC), brake assist systems, or lane departure warning systems (LDW), can save lives. Lane departure warning systems warn the driver if the vehicle is drifting out of its lane. The LDW determines the vehicle’s position in the lane with the use of various optical sensor systems and computers. If the car is in danger of drifting out of the lane, the system activates an electric motor in the steering wheel that causes the wheel to vibrate, warning the driver.

A luxury car manufacturer has engaged maxon to supply the motors for this application. The base DC brushed motor is maxon’s A-max 16 (precious metal brushes, 2 W), modified for the application with an eccentric weight and a specified bearing. In order to prevent the other vehicle systems from being affected by the electromagnetic fields of the motor, it has been equipped with special EMI suppression for automotive applications. The small drive system must meet specific requirements: It needs to be low-noise, dynamic, feature high power density, and fit in a narrow space – requirements that maxon’s small A-max 16 easily masters..

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – EC-i 52XL 200W High Torque Brushless Servo Motor from Maxon!

Motion Control – Brushless Motor 

motion control miniature brushless motor

 

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The new EC-i 52XL 200W Brushless Servo Motor from maxon is a powerhouse.  When space is limited but high torque and dynamics are required, the maxon EC-i 52XL motor is the ideal motor choice.. 

Vaughan, Ontario, Canada — Motion Control Components — With its extended length (80 ? 110mm), this motor with flux collector rotor provides outstanding torque performance compared to the existing EC-i 52 180W High Torque that is often needed, especially on the industrial automation front.

Its extra power can be even more significant at relatively low speed which makes it a powerful fit to a variety of industrial applications including material handling & transport systems.

Because of its optimized magnet ring, the brushless EC-i 52XL motor with an iron winding offers a very high torque density and a low cogging torque.  The multi-pole internal rotor is extremely dynamic.  Its solid design, with a steel flange and steel housing, makes this motor a robust solution for industrial applications.

Features include:

  • Cost-effective
  • 200 Watt Rated
  • 24, 36 & 48VDC windings
  • 8 pole pairs
  • Optional gearheads, encoders and drive electronics

Order your EC-i drive online now at-

EC-i 52XL 200W Brushless Servo Motor Buy Online

Information on the EC-i 52XL 200W Brushless Servo Motor from maxon can be viewed at:

EC-i 52XL 200W Brushless Servo Motor Specification

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

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To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com
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Motion Control Digital Servo Amplifiers for Embedded Applications!

Motion Control – Digital Servo Amplifiers

motion control digital servo amplifier

Motion Control Servo2Go-Logo

Motion Control Components – Servo2Go.com announces the release of the DZRALTE Series of High Performance Digital Servo Drives from Advanced Motion Controls of Camarillo, CA, which are engineered to conquer the most demanding industrial applications!

The DZRALTE Series are motion control digital servo drives that control brushed & brushless servomotors in a compact form factor which make them ideal for embedded applications. These fully digital drives operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM) which results in higher bus voltage utilization and reduced heat dissipation compared to traditional PWM drives. The command source can be generated internally or can be supplied externally. In addition to motor control, these drives feature dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices.

The DZRALTE Series feature a RS-232 interface for drive configuration and setup as well as a RS-485 interface for drive networking. All drive and motor parameters are stored in non-volatile memory. Drive commissioning is accomplished using AMC’s powerful & user friendly free DriveWare software.

The combination of a DigiFlex® Performance™ DZRALTE servo drive with its DriveWare software establishes a new benchmark in versatility!

Motion Control Capabilities built into the DZRALTE servo drives include:

  • Size Ranges: 10-175 VDC @ 6A to 30A continuous (60A peak) Output
  • Full tuning control of all three servo loops: Position, Velocity and Torque!
  • Real-time oscilloscope with up to 8 channels to ensure that tuning achieves the highest performance
  • Status window with over 50 simultaneous channels for drive and system diagnostics
  • I/O configuration configurable to latch/non-latch as well as active-high & active-low
  • Universal servo motor compatibility by means of automatic commutation adjustment
  • Dual Loop Feedback – Increases both stability and accuracy

Additional information on the DZRALTE Series Servo Amplifiers can be found at: https://www.servo2go.com/catalogsearch/result/?q=DZRALTE

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – The World’s Most Compact 3000 W Integrated Servo Motor

Motion Control – Compact 3000 W Integrated Servo Motor

Motion Control Integrated Servo Motor

 

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JVL presents a new AC Servo Motor with built-in controller, Nano-PLC and direct AC mains supply with same capacity and length as traditional servo motors

Vaughan, Ontario, Canada — Motion Control Components – JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control. JVL’s newest additions to their portfolio is a complete, high-capacity MAC motor® with rating of 3000W. MAC motor®s are complete servo systems including a high-dynamic AC servo motor, hall-sensors, encoder, power supply, driver and positioning controller and Nano-PLC, as well as facilities for incorporating various control modules such as Bluetooth, WLAN, ZigBee, EtherCAT, EtherNet/IP, CANopen, DeviceNet, Profibus, Profinet, Nano PLC, RS232/RS485/USB, Process Control, etc.

New Compact Motor

The MAC motor sets completely new standards for the performance and size of servo controls. With a length of only 311.8mm for a 3000W motor with a torque of 9.55/28.6Nm at 3000rpm, this MAC motor matches the size of traditional servo motors without built-in controllers with flange 130x130mm. This has only been possible through the use of extremely compact motors and the development of electronics and mechanics that utilise the latest technologies and manufacturing methods. So what about vibrations and temperature? As with the other integrated servo motors in the range (50-3000W), both the motor and all electronic components have been specifically selected to withstand the rigorous demands required by industrial use.

Power Supply and Energy Savings

Powering this motor is easy since it only requires connection of the main voltage of 3x400VAC through the M23 connectors. Control voltage for the encoder and microprocessor circuitry is 24VDC: In an emergency-stop situation, where an approved relay has cut-off the main power, encoder position and other values are maintained by this control voltage. In some applications, however, this is not needed and in those cases an optional internal 24VDC supply can be used, requiring only an AC main connection. Furthermore highly effective switching technology is used to ensure low heat generation resulting in appreciable energy savings.

Other Advantages

One of the big advantages of using the integrated MAC motors is that you don’t need to install a separate servo driver or controller in a control cabinet. This gives you many subsequent advantages: Space savings in your control cabinet, saving of expensive motor and encoder cables, saving time (and money) for cabling, noise is minimized due to internal cabling and also installation errors between driver and motor are eliminated. In addition, service is much easier, since the motor and controller can be replaced as a single integrated unit. Hence downtime is minimized and production is maximized.

Information on the MAC motor from JVL can be viewed at:

https://www.electromate.com/assets/catalog-library/pdfs/jvl%20industri%20elektronik/JVL_ld0083gb.pdf

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

 

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Custom Linear Mechanisms

Motion Control – Custom Linear Mechanisms …

Welcome to Where Precision Is.  You Can Turn to Steinmeyer for Design and Assembly of Custom Linear Mechanisms for your Precision Positioning Systems
Modern mechatronic systems consist of numerous precision components that must be assembled in complex configurations. Here, every detail counts.Steinmeyer Mechatronik, a division of August Steinmeyer GmbH, offers design and assembly services for a variety of demanding applications.We have deep experience in medical devices, laboratory instrumentation, optical inspection & semiconductor positioning. Our engineers can implement your finished design or optimize your concept.

Motorized Aperture Stage

Highest precision and compact design

The aperture control is used to adjust a pass-through window for a power laser and makes it possible to confine a laser beam to any rectangular format. The pass-through window is formed by means of four individual apertures, which are positioned by two drives. The height and width of the window can be adjusted almost infinitely from fully closed up to a size of 25 x 25 mm (maximum open); the smallest adjustment step is 50 nm. The beam center is fixed and cannot be changed.

Driven by DC motor and precision spindle with belt deflection

Since the pairs of individual apertures must be moved synchronously to adjust the pass-through window, two individual apertures each are moved by one spindle. The aperture control is driven by a DC motor and a precision spindle with belt deflection – a design with advantages: Owing to right-hand and left-hand threads on one spindle, two counter-rotating movements can be generated with one motor. In addition, the flat design requires only a short installation length in the optical beam path. Since the pairs of individual apertures must be moved synchronously to adjust the pass-through window, two individual apertures each are moved by one spindle. In this process, the parallelism of the apertures that are arranged on opposite sides deviates only by a maximum of 10 µm.

Trust Steinmeyer With Linear Mechanism Solutions:

    • We can assemble custom linear mechanisms of all sizes – from miniature actuators using 3 mm linear rails, to 3 m long lifting mechanisms.
    • As an added value, our engineers will offer innovative ideas for optimizing your design.
    • We can quote a completely assembled module, including sourcing of key components!
    • We offer our customers the advantage of a close working relationship, enabling us to provide you with the best possible solution to meet your needs.

Contact Person for Custom Linear Modules

Bruce Gretz

Phone: 781-273-6220

Bruce Gretz   bruce.gretz@steinmeyer.com

About Steinmeyer

In the realm of linear motion control, Steinmeyer is synonymous with precision, innovation, and exacting standards of quality. We are the world’s longest continuously-operating manufacturer of commercial ball screws, our main product line. As an added value, we offer customized linear modules from our highly innovative and experienced Mechatronik division. Designed and manufactured in Germany, our products are used globally in precision positioning for medical devices, lab instruments, and other mechatronic applications. Steinmeyer engineers will work closely with you to customize our offering to deliver a solution that meets your technical requirements and budget.

For further information on Steinmeyer’s extensive product portfolio, call 1-781-273-6220 or visit Steinmeyer at: www.steinmeyer.com/en/steinmeyer

For other Motion Control Components, Applications, and Technology from Steinmeyer go to: http://MotionShop.com
 

 

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Motion Control Safety – Is Your Workplace Safe?

Motion Control Safety
safety gotcha stick

 

STI — Omron introduces the safety Gotcha Stick Safe Distance Scale. This three-segment safe distance stick accurately tests the allowable barrier opening size based on the distance from the point of operation. It features English measurements on one side, and Metric measurements on the other.

Although not officially adopted by OSHA, the safety “Gotcha Stick” is based on data from “A Review of Machine-Guarding Recommendations,” by Donald R. Vaillancourt and Stover H. Snook of the Liberty Mutual Research Center for Health & Safety. This data redefines the dimensions of the human arm for the purposes of machine guarding. The resulting new stick has been modified to include openings of less than 1/4 inch over the first 1/2 inch distance.

Guarding machinery by means of hard (fixed) barriers is one of the main ways of protecting personnel from point-of-operation hazards. The safety “Gotcha Stick” is the easiest means of verifying that openings in hard guarding will not allow the point-of-operation to be accessed by the operator.

With headquarters in the heart of Silicon Valley, STI was founded nearly 30 years ago and employs more than 350 people. STI has been selected twice by Forbes and three times by Business Week as one of the “world’s best small companies.” STI’s safety products are used to protect workers around machinery, automated equipment and industrial robots. Their products serve a wide variety of applications and markets, including semiconductor, automotive, electronics manufacturing, packaging and consumer markets.

To request the safety “Gotcha Stick” click here.

Motion Control – XY Alignment Stage Featuring High Resolution and High Repeatability Is Available from OES!

Motion Control – XY Alignment Stage

 

OES Logo

 

 

 

Van Nuys, CA – — Motion Control – The AU200-50×50-SC Alignment Stage from Optimal Engineering Systems, Inc. (OES) is a high resolution, high repeatability XY stage for such applications as: alignment, assembly, laser drilling, machining, medical, industrial, semiconductor handling, testing, scanning, and optical applications. The linear travel of the X and Y axes is 50 mm x 50mm, and the resolution of each axis is 5 microns (non-micro-step) or 0.125 microns (with 20 micro-steps per step motor driver in use), repeatability is 1.5 microns, and positional accuracy is 5 microns. The 1 mm per-turn lead screws and preloaded V-groove and crossed roller bearings contribute to the high precision and stiffness of the AU200-50×50-SC Alignment Stage

The XY table measures 155 mm x 155 mm and features a precision pattern of drilled and threaded mounting holes to facilitate the addition tooling or fixtures. Additionally a table with a large open aperture is also available. This low profile black anodized aluminum XY stage is easy to integrate into new or existing systems.

The two-phase stepper motors with knobs for manual adjustments of each axis are standard for the AU200-50×50-SC Alignment Stage, however, the knobs can be replaced with incremental encoders for position verification or closed loop operation. As an option, servo motors are also available. Compatible Motion Controllers are also available from OES and the AU200-50×50-SC alignment stage can be ordered as a complete plug-and-play system.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control – New POSITAL Sensors – Precision Feedback for Collaborative Robots Available from Electromate!

Motion Control Feedback for Collaborative Robots
motion control sensors for robotics

 

 

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POSITAL Kit Encoder for Servomotors and Robots 

Vaughan, Ontario, Canada — Motion Control Components — A very exciting development in the area of robotics is the development and growing popularity of so-called collaborative robots, or “cobots”. Cobots, in contrast to traditional industrial robots, are designed to interact with human workers in a shared workspace. They are typically smaller and less powerful than traditional factory robots and are equipped with a variety of proximity sensors, load sensors and other features designed to avoid dangerous collisions between the robots and the people working around them. This focus on safety means that cobots are easier to deploy in a normal factory setting, since they don’t required special fenced off operating areas. Cobots have been used to perform repetitive tasks in light assembly, packaging, materials handling and medical laboratories. Cobots have also been used to help workers avoid direct contact with environments not conducive to direct human interaction, such as high temperature environments, chemically aggressive reagents and toxic pathogens.

Enabling Technologies for the Cobot Revolution

Motion Control robot with POSITAL Sensors

Many cobots are designed to mimic a human arm, with flexible “shoulder”, “elbow” and “wrist” joints. Accurate measurement of the rotary position of these joints is central to enabling the cobots’ control system to keep track of the spatial orientation of all of its moving parts. This is typically provided through rotary encoders mounted in each of the device’s joints.

Encoders measure rotation and return a digital signal that reports the angle of rotation (absolute encoders) or rate of motion (incremental encoders) to the control system. The ‘right’ encoders for cobots need to be accurate, reliable, and compact, with excellent dynamic response characteristics. They also need to be reasonably priced. POSITAL-FRABA has responded to this challenge by developing new sensing technologies – such as magnetic and capacitive rotary encoders – that provide cobot manufacturers vital feedback for closed-loop control systems. In order to ensure that these devices meet the needs of cobot builders, POSITAL-FRABA offers products with a wide range of performance characteristics, communications interfaces and physical configurations.

POSITAL‘s kit encoders offer a unique combination of accuracy, reliability and cost efficiency. Absolute measurement versions provide 17 bit electrical resolution and multiturn position measurements with a range of more than one million revolutions.

  • Electrical Resolution: Up to 17 Bit, Multiturn: Up to 32 Bit
  • Accuracy: 0.1°
  • Compact Size: 36 mm diameter, 24.2 mm Height
  • Operating Temperature: -40 to +105°C
  • Auto Calibration − No Complex Equipment
  • Extensive Diagnostic Coverage
  • Various Programmable Parameters
  • kit_render_001

Motion Control Sensors for Robotics

 

Advantages

POSITAL’s contact free measurement technology has no moving parts and is highly resistant to shock and vibration. POSITAL’s kit encoders are available with several non-proprietary electrical interfaces including BISS and SSI for absolute measurements. Additional protocols based on the RS485 interface can be implemented.

  • Absolute Multiturn & Incremental Interface
  • Electrical Interface: BiSS C, BiSS Line, SSI, RS485
  • No Battery – No Maintenance
  • No Ball Bearings & Compact Design
  • Insensitive to Dust and Moisture
  • High Shock and Vibration Resistance

Upgrade Your Existing Motion Control Application

Making your transition from incremental to absolute position sensing easy, POSITAL provides a full line of versions that are mechanical drop in replacement for common US Digital and Broadcom (Avago) incremental kit models.

  • Same Footprints as E5 and HEDS-5500 Models
  • Various Hub Diameters from 4 mm to 10 mm (and 1/4 to 3/8 inch)
  • Identical Assembly Procedure – No Training Required
  • Magnetic Technology Which Is Generally More Robust Than Optical
  • Improved Connectivity via M12 Connector Additional Available

CLICK HERE for additional information about POSITAL Kit Encoder for Servomotors and Robots.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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