For a Safer Motion Control Workplace Use the Safety Laser Scanner From OMRON!

For a Safer Motion Control Workplace!

OMRON Motion Control Component - Safety Scanner

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Hoffman Estates, IL -Motion Control Automation and Safety -Motion Control Components and Systems – Small size, less weight and low-power consumption are extending operation time of battery powered systems like automated guided vehicles (AGVs). The OMRON Safety laser scanner OS32C covers all these requirements in collision avoidance, presence and intrusion detection applications. Maintenance is made simple since diagnosis is clear having LED displays.

OMRON Motion Control Component - Safety Scanner

 

Features:

  • Type 3 Safety Laser Scanner complies with IEC61496-1/-3
  • 70 sets of safety zone and warning zone combinations
  • Safety zone up to 4m and warning zone(s) up to 15m.
  • 8 Individual Sector indicators and various LED for clear status indication
  • Reference boundary function prevents unauthorized change of scanner position

 

OMRON Motion Control Component - Safety Scanner Data Sheet

OMRON Motion Control Component - Safety Scanner Brochure

 

To Down Load OMRON Safety Laser Scanner OS32C Brochure CLICK HERE

To Down Load OMRON Safety Laser Scanner OS32C Data Sheet CLICK HERE

For additional information on OMRON Safety laser scanner OS32C CLICK HERE

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To contact OMRON about this or other industrial products CLICK HERE

KEEP YOUR WORKPLACE SAFE! – GET A ‘GOTCHA-STICK” CLICK HERE

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Motion Control – Steinmeyer Tutorial – Ball Screws – Maximum Load!

Motion Control Components - Steinmeyer Cooled Ball Screws

 

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Tutorial presented by Steinmeyer – Their Ball Screws are specially manufactured for dynamic performance

BURLINGTON, MA –Motion Control Tutorial – Ball Screws – Maximum Load

There are five ways a ball screw may fail due to overload:

  • Excessive dynamic loading, which means the screw makes too many revolutions under a certain load resulting in material fatigue. This can be avoided by selecting a ball screw with sufficient dynamic load capacity (or by reducing the number of revolutions and/or reducing the load). This is the subject of the load capacity discussion.
  • Exceeding the static load capacity, which causes instant and permanent damage to the ball screw due to brinelling of balls and races, and prevents any further normal operation of the ball screw. Static load capacities are listed as technical data.
  • Buckling of the shaft under compressive load. Buckling load value depends on bearing method and free length of the loaded ball screw shaft.
  • Failure of the nut body or of the bolts that connect it to the slide. This may happen even before the static capacity is reached. Safe loads are discussed on the following pages.
  • Radial loads. It means the load capacities given in this catalogue apply only to pure axial loading. As there are always tolerances in the alignment of bearings and linear guideways, there may be a small amount of radial force, which should be minimized. Under normal conditions, a radial load less than 5% of the minimum axial load will not cause any problems. When considering a ball screw for use under radial load, please consult Steinmeyer engineers.

BUCKLING

There are several analytical ways to demonstrate safety from buckling. In machine design, the most frequently used is a simple calculation using formulas based on Euler equations.

Other, more accurate methods include non-linear FEM analysis and more involved mathematics. These methods are normally used in aerospace applications, where excess safety margins are not possible due to weight limitations. Please contact us if you require such an analysis.

Please CLICK HERE for a simple form of buckling analysis. Buckling

FRACTURE LOAD

Some ball screws cannot be loaded all the way to their static capacity. Screws with high dynamic load capacity (which might be selected to obtain a long enough service life at a much lighter load) will necessarily have a high static capacity. But the term “static capacity” is misleading, since the ball screw may actually fail due to fracture of the nut flange, nut body, or connecting bolts before reaching this load!

Please CLICK HERE for the maximum safe loads. Fracture Load

TECHNICAL TIP

A reasonable load for a ballscrew, which may be sustained for significant travel, is about 10% of its dynamic capacity.

A mean load of 10% of its dynamic capacity results in a theoretical life of 1 billion revolutions, which is the upper limit of the range where the life equation is valid. Mean loads of a reasonably sized ball screw will therefore be somewhat higher than this, but normally not exceed 20% of its dynamic capacity.

For short peak loads, the loading may be higher, but normally the loading of a ball nut with 2-point contact should not exceed 2.8 times the preload. And preload is around 5% – 10% of dynamic capacity.

As a rule of thumb, this all means the load range for a ball screw, to be used in a machine tool application, is really about 10% to 30% of its dynamic capacity. However Steinmeyer ball screws are used in many applications as force actuators where the loading is up to 100% of dynamic capacity but with low speed and acceleration. For example, they may be used to power injection molding machines, where high forces occur at reduced speed. Please consult our engineers for details.

Please CLICK HERE for information on Accounting for preload.

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications. www.steinmeyer.com

For further information on Steinmeyer our extensive product portfolio, call 1-781-273-6220 or e-mail Rosmary Belt at rosmary.belt@steinmeyer.com or visit the Steinmeyer FMD group at: www.steinmeyer.com

 

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Need Help With Motion Control Marketing?

Go to DW Motion Control Marketing at

http://motioncontrolmarketing.com

For Product Releases that get published …

Brochures, Data Sheets, and Catalogs that are read …

Effective, Low Cost Marketing Plans …

Contact Don Wismann at 760-497-0776 or motioncontrolmktg@gmail.com

 

Don Wismann has been Marketing Motion Control Components exclusively for over 30 years!

Who better to market your products than someone who understands your products?

 

 

 

Motion Control – Low Profile, High Precision Motorized Cross Roller Linear Stages

Motion Control  Motorized cross roller stage

 

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Van Nuys, CA – Optimal Engineering Systems, Inc. (OES) offers a high precision series of low cost, low profile motorized single axis positioning stages. The compact AQ110 Series of four cross roller linear stages have travel lengths of 15 mm (0.590 in), 30 mm (1.181 in), 50 mm (1.968 in), and 75 mm (2.952 in). Open loop repeatability of all stages is 0.5µ using a 10 mirco- steps-per-step Step Motor Driver or just 0.25µ using a 20 mirco-steps-per-step Step Motor Driver. Precision ground lead screws with just 2µ of backlash and high precision cross roller linear travel guides assures repeatability of 5µ, and positional accuracy of 10µ.

Table sizes and loads of these linear stages are: AQ110-15 is 65 mm x 65 mm (2.559 in x 2.559 in) and 10 kg (22 lbs), AQ110-30 is 90 mm x 90 mm (3.543 in x 3.543 in) and 15 kg (33 lbs), AQ110-50 is 90 mm x 110 mm (3.543 in x 4.331 in) and 15 kg (33 lbs), and the AQ110-75 is 90 mm x 110 mm (3.543 in x 4.331 in) and 20 kg (44 lbs). Each of the tables has a pattern of 16 threaded mounting holes for the addition of custom tooling and the base has drilled and countersunk holes, for easy integration into new and existing applications.

There is a knob on the back of the motor for manual adjustments or it can be replaced with an incremental encoder. Options include: Servo motors, encoders, limit switches, and fully compatible multi-axis motion controllers. Additionally, any of AQ110 series of linear positioning stages can be ordered as a complete plug-and-Play system.

If longer travels are required, please consult our team of linear motion specialists at OES or consider one of the other stages in the AQ series of motorized single axis stages at http://oesincorp.com/motorized-linear-stages/low-cost-series/index.htm.

About OES Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information contact Customer Service at Optimal Engineering Systems, Inc. (OES) , 6901 Woodley Ave, Van Nuys, CA 91406; Tel: 888-7071-1826, +1 (818) 222-9200, E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control Integrated Stepper Motor with EtherNet Available from Servo2Go!

Greenville, DE – Motion Control Components –  Servo2Go is pleased to offerf eight motion control integrated drive+motors from Applied Motion Products to our line of Ethernet and EtherNet/IP motion control products

The STM23 models fuse a high performance motion controller with 100 MBit Ethernet communications to a high torque NEMA23 step motor. Connecting to an Allen-Bradley ControlLogix, CompactLogix or MicroLogix PLC? EtherNet/IP is also available

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The STM23Q-2Ex provides 125 ounce inches of torque, while the longer STM23Q-3Ex produces 210 ounce inches. Both models are available with an optional 4000 count/rev optical encoder, safely housed inside, that can detect and prevent motor stalls using Applied Motion’s proprietary stall prevention algorithm. Our auto tuned digital current control provides smooth, quiet motion, while an advanced anti-resonance algorithm with electronic damping allows for maximum torque utilization, rapid acceleration, and fast settling times

Software applications can communicate with the STM23 in real time, using the SCL and Q languages over standard 100 megabit Ethernet cabling, addressing and protocols. Ethernet can transmit data at 100 times the speed of CANopen and more than 1000 times faster than RS-232 and RS-485. The number and types of devices that can share a network are practically unlimited.

Even if you are just programming a Q drive for standalone operation, the Ethernet option can be more convenient than chasing down a USB-serial converter and trying to remember which COM port it uses. Just plug the drive into your office network, install our free, easy to use software, and you’re ready for programming and configuration.

50 piece pricing begins at $371 US/ea. Delivery is 1-2 weeks.

For more information on the Applied Motion Products STM23 Integrated Step Motor with EtherNet from Servo2Go, click on the link below:

http://servo2go.com/product.php?ID=102267&cat

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

Motion Control – Parallelogram Voice Coil Positioning Stage Is a Complete Positioning System!

 

 

Sunnyvale, CA, – — Motion Control Positioning Stage – The PVS-5.5 Parallelogram Voice Coil Stage from Equipment Solutions is a complete, compact high performance positioning system. This compact stage (37mm x 31 mm x 32 mm) weighing just 70 grams features a 5 mm clear aperture through the center of the motor and the friction free, flexure linking system. Non-linearity is <±0.5% throughout the stages 5 mm range of motion. PVS-5.5 Parallelogram Voice Coil Stage is ideal for optical focusing and micropositioning applications such as: Semiconductor, medical, optical testing, scanning microscopy, circuit board assembly, and micro manufacturing.

The PVS-5.5 Parallelogram Voice Coil Stage features a high force, frictionless voice coil motor and infinite life flexure system that provides superior responsiveness and accuracy (positioning resolution 75 nm) over conventional lead screw or belt drives and produces the least amount of electrical noise of any motor currently available. The stage can be mounted in a horizontal or vertical position and for easy integration tapped and clearance holes are provided in the base.An integral sub-micron linear displacement sensor with high bandwidth and low noise for high responsiveness and precise movements featuring frictionless optical technology completes this positioning system. This cleanroom compatible positioning system is low cost and uses ±12 V to ±24 V @ 1 A. The PVS-5.5 Parallelogram Voice Coil Stage is available with the Equipment Solutions, Inc. SCA814 Servo Controlled Amplifier, and to aid integration into a new or existing application CAD drawings are available on the Equipment Solutions, Inc, Website at http://www.equipsolutions.com.

 

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.
For additional information contact Jeff Knirck at Equipment Solutions, 1098 West Evelyn Ave. #102, Sunnyvale, CA 94086; Tel: 408-245-7161, Fax: 408-245-7160, E-Mail:info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

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Motion Control – Hollow Core Linear Voice Coil Stages from MotiCont!

MotiCont-Motion Control Hollow Core HCDS Voice Coil Motor

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Van Nuys, CA – Motion Control – The high performance compact positioning voice coil driven linear stages are used in positioning applications where high speed, high acceleration or high accuracy is required.

The hollow core motorized linear stages are fully self-contained. Each stage utilizes a voice coil motor, a linear carriage system, an optical quadrature encoder feedback device and a home switch. The standard positioning resolutions of 1 micron through 29.95 microns are available for immediate delivery. Other resolutions are available upon request.

Motion Control Hollow Core Voice Coil Driven Stage HCDS-051-032-01 Series with Quadrature Position Sensor and Home Switch

  • Range of Motion: 0.97” (24.6 mm)
  • Efficient Force within First 0.750″ (19.1 mm) of Stroke
  • Positioning Resolution: 1 through 29.95 microns
  • Continuous Force: 4.9 lb (22.0 N) through 6.3 lb (28.2 N)
  • Intermittent Force: 15.7 lb (69.6 N) through 20.0 lb (89.9 N) at 10% duty cycle
  • Optional Return Spring
  • Cross Roller or Linear Ball Bearing
  • Built-in Home Switch
  • Quadrature Optical Encoder with Differential Outputs
  • Also Available Without Encoder
  • The stages may be stacked in XY, XZ and XYZ configurations.

Note: To meet the requirements of your motion control application these stages are available in variety of resolutions as stated. All stages also available without encoders.

 

Videos of Motorized Linear Stages:

Motorized Linear Stage By Moticont Two-axis Voice Coil Motor Stage by MOTICONT SINGLE-AXIS Positioning Linear Motor Stage by MOTICONT

For PDF Catalog of Voice Coil Stages from Moticont – Click Here!

For additional information contact MotiCont, “A Motion Company” at 6901 Woodley Avenue, Van Nuys, CA 91406, USA; Tel: , Fax: (818) 785-5713, E-Mail: moticont@moticont.com or visit the website at http://www.moticont.com

Motion Control – 6 New Servo Drives capable of 100A peak and 60A continuous output!

Motion Control Components - Electromate offers 6 new Servo Drives

 

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This new power range comes with a variety of network options including EtherCAT, CANopen, POWERLINK, Modbus and more … 

 

Vaughan, Ontario, Canada — Motion Control Components — This new power range comes with a variety of network options including EtherCAT, CANopen, POWERLINK, Modbus and more. Safe Torque Off (STO) functionality is included as a standard feature. Available now, these new models offer high efficiency in a compact design and are targeted towards AGVs and mobile applications

 

Specifications:

  • 100 A Peak Current Output
  • 60 A Continuous Current Output
  • 20 – 80 VDC Supply Voltage
  • Safe Torque Off (STO) standard
  • High Efficiency
  • Compact Design

 

Information on the 6 new servo drives from Advanced Motion Controls can be found at the links below:

DPCANIA-100B080 (CANopen)

DPCANIE-100B080 (CANopen)

DPEANIU-100B080 (EtherCAT)

DPMANIU-100B080 (Click&Move® Embedded)

DPPANIU-100B080 (POWERLINK / Modbus TCP / Ethernet)

DPRANIE-100B080 (Modbus RTU / RS485)

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control Application- Intra-aortic pump powered by miniature brushless DC motors provides heart failure patients an aid to help hearts rest and heal!

The Maxon EC 6 motor brushless DC motor is the second smallest drive in the maxon family.

Maxon motion control application - Inter-aortic heart Pump

 

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Fall River, MA — Motion Control Components Application – Chronic heart failure patients draw hope from a new technology. A team of life science entrepreneurs in Houston, Texas has developed the first catheter-deployed circulatory assist device intended for long-term use. Procyrion, Inc.’s Aortix™ provides a minimally invasive treatment option for the more than two million chronic heart failure patients in the USA alone who are too sick for medication. This pre-clinical cardiologist tool dramatically reduces risks associated with circulatory support devices and enables treatment of younger, healthier patients before progressive damage occurs

Assisting the natural function of the heart, the intra-aortic pump has been thoughtfully designed as an alternative to large, cumbersome surgical devices currently providing full circulatory support. Unlike these devices, Aortix provides minimal procedural risk. Measuring approximately 6 mm in diameter and 6.5 cm long, a cardiologist can deliver Aortix via a catheter in the femoral artery to the descending thoracic aorta. Once the catheter sheath is retracted, the self-expanding nickel-titanium anchors deploy to affix the pump to the aortic wall.

Aortix accelerates a portion of the body’s native blood flow within the pump and pushes it through fluid entrainment ports directed downstream. The jets entrain native aortic flow, transferring energy to the cardiovascular system and increasing blood flow to vital organs such as the kidneys. Additionally, in a model of chronic heart failure, Aortix decreased energy consumption of the heart by 39 percent, allowing the heart to operate more efficiently, encouraging cardiac rehabilitation and recovery.

Maxon motion control application - Inter-aortic heart Pump

Procyrion has been working with maxon for almost two years to develop a motor for this unique and demanding application. The basis for the Aortix device is a maxon EC6 motor with some customization including the electrical lead, shaft length, and bearing assemblies – all designed to make the pump durable and biocompatible. maxon also designed a high efficiency motor core for this application, which extends battery life and produces less heat so it doesn’t adversely affect the circulating blood. In addition, maxon is working closely with Procyrion to implement a magnetic torque drive, so the motor could be mounted inside a hermetically sealed chamber. This configuration eliminates the possibility of blood entering the motor core. The magnetically coupled pump arrangement is a method sometimes used for giant pumps in the oil field, but because of maxon’s breadth of experience across multiple industries, the company was able to help the Procyrion team successfully transfer this technology to a miniature scale medical application.

Each Aortix device consists of a small, continuous flow pump mounted within a self-expanding anchoring system. The anchored pump attaches to a flexible power lead, which can be tunneled to a desired transdermal exit site or to a Transcutaneous Energy Transfer (TET) system for subcutaneous implantation without an indwelling power lead.

Maxon motion control application - Inter-aortic heart Pump

Presently, the device can operate for over eight hours on a single battery pack. The external battery pack and control unit have been designed to be “hot swappable”, meaning the battery can be changed without needing to stop the device. A variety of charging devices can be used.

“Aortix reduces the heart’s energy consumption by 39 percent.”

The Procyrion team has also built a TET charging system that enables the battery to be charged wirelessly. This design has the potential to significantly reduce the risk of infection, common with other implantable heart pumps.

Maxon motion control application - Inter-aortic heart Pump

Because traditional assist devices replace heart function rather than support it, device failure can be fatal. With Aortix, a partial support device which doesn’t obstruct native blood flow, failure is not life threatening. Should the pump fail, the device can easily be retrieved and replaced in another minimally invasive, catheter-based procedure.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Robotic Symposiums – How to Build Robots

Electromate is pleased to announce it will be hosting two Robotic Symposiums’ 

 Tuesday March 20th in Toronto and on Wednesday March 21st in Montreal.

 

Participating in the Symposiums will be Speakers from:

Galil Motion Control                      www.galilmc.com/
Harmonic Drive LLC                        www.harmonicdrive.net/
Maxon Motor AG                           www.maxonmotor.com

Advanced Motion Controls           www.a-m-c.com

Kollmorgen                                      www.kollmorgen.com

École de technologie supérieure  www.etsmtl.ca

Topics:


Technical Presentations related to the design of Robotic Systems including:  Collaborative/Assistive Robots, SCARA Robots, Cartesian Robots and Delta Robots.  Presentations will focus on the electromechanical, mechanical, electrical and control component design, sizing and selection.

 

Who would benefit from this Seminar:

Designer & Project Engineers and Graduate School Engineering Students in the Medical, Biotech, Pharmaceutical, Lab & General Automation markets who are looking to gain a practical understanding of the core motion control technology used in robotic applications.

 

The Symposium agenda includes:

9:00-9:15am                    Electromate Welcome Remarks & Introduction
9:15-10:00am                  ETS/Dr. Ilian Bonev
10:00-10:45am                Maxon Presentation
10:45-11:00am                Break + Tabletop Displays
11:00-11:45am                Galil Presentation
11:45-1:00pm                  Lunch + Tabletop Displays
1:00-1:45pm                    Harmonic Drive Presentation
1:45-2:30pm                    Kollmorgen Presentation
2:30-3:00pm                    Break + Tabletop Displays
3:00-3:45pm                    Advanced Motion Controls Presentation
3:45-4:30pm                    Electromate Closing Remarks

Breakfast & Lunch will be served.

The Seminar is FREE, however seating is limited. Click on the REGISTRATION LINK

to register today!

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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