Motion Control – COVID-19 … Important Information for Ventilator Manufacturers!

Motion Control – ATTENTION – Ventilator Manufacturers!

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Vaughan, Ontario, Canada — Motion Control Components — COVID-19 has caused a significant shortage of ventilators for the most seriously ill patients. We are facing a global shortage of equipment and have precious little time to respond.

Electromate is a mechanical ventilator component supplier and works with a number of manufacturing partners that supply crucial components needed to build more ventilators.

These include:

  • HMI’s
  • Linear guides
  • Linear actuators
  • Screw assemblies
  • Compact gearboxes
  • High efficiency servo & stepper motors
  • Programmable motion controllers and drives

Our team of motion design experts are located all across Canada and are available right now to help you with any electro-mechanical ventilator design. If you are working on a ventilator involving rotary, linear, or any other motion, we will provide immediate help with electro-mechanical engineering and component sourcing. Contact us today.

We are already working with ventilator and respirator companies and encourage any other businesses working on COVID-19 solutions to reach out to us.

All inquiries regarding ventilator components or any other equipment to help battle COVID-19 are given utmost priority. We can help to optimize your design quickly and provide fast turnaround proposals as requested. Additionally, we are able to meet high production demands in a very short time by utlilizing ‘Medical Fast Track Programs’ -info.us@maxongroup.com from maxon, and other vendors.

Many of the products we sell to the medical technology sector have ISO 13485 certification. This certification confirms that these products adhere to the fundamental requirements of medical technology and that all processes and procedures are documented, thereby guaranteeing traceability.

In addition to helping with the design and acquisition of critical components used in ventilators and respirators, we also want to make you aware of initiatives that you may be able to utilize. Please read below to learn more about these programs and how you can assist with the COVID-19 cause.

CODE LIFE VENTILATOR CHALLANGE

The Montreal General Hospital Foundation, in collaboration with the Research Institute of the McGill University Health Centre (RI-MUHC), is launching a global innovation challenge, backed by a prize of $200,000 CAD. They are calling for teams to design a simple, low-cost, easy-to-manufacture and easy-to-maintain ventilator which could be deployed anywhere needed to save lives.

Motion Control Ventilator Challange

To learn more, please visit https://www.mghfoundation.com/en/news/code-life-ventilator-challenge/

 

 

MIT EMERGENCY VENTILATOR (E-VENT) PROJECT COPY

MIT has launched an emergency research project with a team of Engineers and American clinicians to address the question:

Is it possible to safely ventilate a COVID-19 patient by automatically actuating a manual resuscitator?

Their process in approaching this question is to first identify the minimum requirements for a low-cost ventilator, based on the collective wisdom of many clinicians, design against these requirements, conduct immediate testing, report the results, iterate and facilitate discussion.

Motion Control MIT Ventilator (E-VENT)

To learn more, please visit https://e-vent.mit.edu/

 

 

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

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For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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Motion Control – COVID-19 – Linear Actuators for Medical Ventilators and Respirators Available in OEM Quantities!

Motion Control – COVID-19 – Linear Actuators for Ventilators 

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Van Nuys, CA – Motion Control – During the COVID-19 pandemic engineers and designers of medical devices are working 24/7 to design and manufacture critically needed life support and testing equipment. Moticont has a proud history of supplying precise, reliable voice coil linear actuators used in medical ventilators and respirators, and will be especially quick to respond to the need for actuators in OEM quantities as well as requests for custom prototypes.

Moticont manufactures three lines of linear voice coil actuators that are ideally suited for medical ventilators, respirators, and dispensing of reagents. Each of the pictured actuators are clean reliable voice coil actuators with a guided shaft that is designed to couple directly to the load and therefore has zero backlash. The three lines are the: GVCM series, SDLM series, and DDLM series.

Each of these lines of low cost, clean, brushless, compact actuators features attributes critical to Life Support equipment: Very low Mean-Time-Between-Failures (MTBF), extremely efficient, low hysteresis for greater repeatability, highly controllable force, stroke length, and speed, low noise, maintenance free, and can be easily integrated into new or existing applications. The GVCM series and DDLM series of Linear Voice Coil Actuators can be used with a position sensor and the SDLM series of Linear Voice Coil Actuators has an integral encoder. The DDLM and SDLM actuators are fully enclosed actuators.

For assistance in selecting the best linear actuator for a specific application such as: Life support in ventilators or respirators, reagent dispensing, sampling, sorting, or assembly, contact the Moticont sales team.

About Moticont – About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding their customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Their modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement their product design strengths. This enables them to supply their clients with specialized small orders to high volume just-in-time deliveries.

They offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.comor visit the website at http://www.moticont.com


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Motion Control – Protection Against Contamination: Breathing Clean Air!

Motion Control – Protection Suit Motor!

Maxon DC motors are used in the blower components of high-quality protection suits.

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Taunton, MA -Motion Control – Protection suits containing an air blower element that fills the entire suit with clean air, have been used by health professionals when faced with contaminated environments. The COVID-19 pandemic is an unprecedented situation where these type of suits have been utilized. Maxon DC brushless motors are found inside these specialized suits. The DC motor is efficient, high-speed and robust.

Maxon was selected for the compact and lightweight DC motor design, ironless winding, strong magnet and producing very little vibration and noise output. Most importantly, a brushless DC motor was mandatory as a brushed motor may cause sparks that would ignite within the suit. When designing the suit, special attention was given to the placement of the blower unit sewn inside the suit, to avoid the need for heavy straps or air supply hoses. A Li-Ion battery provides more than four hours of operation of air supply with a flow up to 600 liters per minute.

 

For more information please contact maxon motor Australia tel. +61 2 9457 7477.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Use FDA Compliant Off-the-Shelf Linear Motion Components!

Motion Control – FDA Compliant Components

To: OEMs “Tooling Up” for Urgently Needed Medical Products! Use FDA Compliant Off-the-Shelf Linear Motion Components!

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LM76

E. Longmeadow, MA — Motion Control Components – Linear Motion – In dealing with the COVID-19 pandemic many companies have volunteered or been requested to produce urgently needed medical products such as: Masks, gowns, and ventilators. “Tooling Up” quickly to produce medical grade products for some companies can bring challenges. In addition to needing FDA compliant materials that will be used in the actual masks, gowns, and ventilators, the tooling used to manufacture these products may also need to meet FDA compliance standards. Depending on the product being manufactured, the tooling may need to be: Washed down using caustic chemicals, cleaned with high pressure steam, or sterilized with high Intensity Ultra Violet light or radiation.

Ordering custom FDA compliant linear motion slides and XYZ stages can result in long delays. As an alternative, many companies have linear motion slides in stock for immediate delivery, however, they may not be FDA compliant. In many cases it is the bearings that are not in compliance. LM76 manufactures several types of FDA compliant linear bearings and pillow blocks that are drop-in-replacements for existing bearings. FDA compliant bearings and pillow blocks from LM76 will not trap contaminating debris and can be thoroughly sanitized following Sanitation StandardOperating Procedures (SSOPs). SSOPs are detailed schedules and procedures specifying what to clean, how to clean, how often to clean, and the record keeping used for monitoring.

A helpful component selection guide from LM76, “Linear Bearings, 6 Simple Steps – FDA Compliance, Wash Down Compliance,” details the linear motion components available from LM76 that are FDA/UDSA/3A-Dairy compliant. Included are: Foodstream electroless nickel plated pillow blocks, PTFE lined stainless steel bearings, ceramic coated linear bearings, self-aligning corrosion resistant linear ball bearings, and Thomson® Super SmartTM corrosion resistant, self-aligning, high load linear ball bearings, and solid ETX pillow block/bearings. Shafting to compliment the type of bearing selected includes: Class L Stainless 303/304/316, 440C case hardened stainless, Rc 60 case hardened steel with an Armoloy coating and also Rc78 Class L for enhanced hardness and wear resistance. End blocks and shaft supports that have a ceramic or electroless nickel coating are also available, as well as new ETX Scraper Seals that prevents intrusion of contaminates adding another line of defense.

LM76 also designs and custom builds linear slides from Stainless Steel and other FDA wash down compliant materials.

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com


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Motion Control – Check out the new integrated powerful brushless motor and a positioning controller available from Maxon!

Motion Control – Integrated Brushless Motor Controller!

 

motion control - Maxon

motion control integrated motor / controllerEven Stronger, Even Smaller

Fall River, MA — Motion Control – See the new modular compact drive that was developed especially for applications in industrial and logistics automation. The IDX drive combines a powerful, brushless EC-i motor and an EPOS4 positioning controller, which can be complemented with a maxon planetary gearhead when required. This drive stands out for its high efficiency, maintenance-free components, and a high-quality industrial housing with IP65 protection. It also features configurable digital and analog inputs and outputs, and intuitive software enabling easy commissioning and integration into master systems.

A solution for confined spaces

Speaking of positioning controllers: The maxon EPOS4 is now also available in a Micro version. As the name suggests, the benefits of these motion controllers are their small size and attractive pricing. The EPOS4 Micro 24/5 is suitable for robotic applications where space is at a premium, and cost-sensitive multi-axis applications.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – High Precision, Compact 300 mm, Hollow Core, Motorized Rotary Stage!

Motion Control – Rotary Stage

Motion Control -Rotary Stage

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Van Nuys, CA – — Motion Control – The new AY110-300 Motorized Rotary Stage from Optimal Engineering Systems, Inc. (OES) features a large 180 mm (7.087 in.) open aperture. This precision, large open aperture (hollow core), low profile stage is just 65 mm (2.559 in.) high and it’s foot print is only 303 mm by 319 mm (11.929 in. by 12.559 in.) not including the motor. The rotary table of the stage has a precise pattern of threaded holes for mounting custom tooling and fixtures, and holes in the base for easy integration into new and existing applications. The diameter of the rotary table is 300 mm (11.811 in.) and the range of travel is a full 360o, and it is capable of continuous rotation. The table is driven by a smooth 288:1 worm gear and has a resolution of 0.000625o with a 10 micro-step per step stepper motor driver. The AY110-300 Rotary Stage is also available with a servo motor and optical encoder. The standard model is equipped with stepper motor and a is a knob for manual adjustment which can be replaced with an optical encoder for precision position verification.

The low cost, low profile AY110-300 Rotary Stage features a very low backlash of 0.0005o, and a positional accuracy of 0.001o, making it ideal for: laser positioning and machining, scribing, microscopy, testing, assembly, inspection, alignment, and other critical applications. This black anodized stage has a load capacity of 65Kg (143 lbs) and there is an indicator scale for visual sighting of the angle of rotation. The stage can be ordered with Plug-and-Play with a fully compatible controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com


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Motion Control Application – How Would You Position Components Of An Experimental Reactor Vessel Weighing 33 Tons?

Motion Control – Linear Motion Application

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Motion Control Application – Positioning a 33 tom Reactor vessel is Easy … 

 … Using Custom made LM76 Jet Rail Bearings and Shafting!

When a privately funded research company was ready to move from their original Proof of Concept to a sustainable fusion reactor to produce clean sustainable energy, they realized that extremely heavy components would need to be assembled and disassembled and reassembled again for design modifications and maintenance. The completed assembly would be the length of two buses and easy alignment of the individual components would be critical.

motion control application - Linear Bearings

 

The main reactor, the fusion containment chamber that is capable of containing a plasma medium of 10 to 15 million degrees is made of non-magnetic stainless steel as are many of the components. The Plasma Medium could be described as a football shaped blob about 1 meter in diameter by 2 meters long. The plasma medium is injected from each end of the reactor assembly by Plasma Guns.

In addition to supporting the weight of the components, the bearings selected to move these massive loads during the construction and testing of the fusion reactor would have to be non-magnetic. Working with engineers, LM76 developed a custom 3 inch Jet Rail Bearing designed to carry both the weight of the fusion reactor and the high energy particle generators. In addition LM76 supplied precision ground, 3 inch 303 stainless steel (non-magnetic) shafting.

The custom manufactured Jet Rail Roller Blocks and 303 stainless steel shafting simplified the assembly/disassembly of the fusion containment chamber and components while ensuring critical alignment throughout travel.

This breakthrough fusion reactor is still in the experimental stage. A commercially viable reactor would need to contain 100 million degrees. Why is the project so important? Because in addition to producing sustainable energy, its only by-product is, environmentally safe, “helium ash.”.

motion control - linear bearing

 

 

For additional information about these custom Jet Rail Linear Bearings and Shafting from LM76 go to: http://www.lm76.com/jet_rail.htm

 

 

 

 

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman Teflon® Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

LM76

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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Motion Control – IncOder™ Inductive Angle Encoder by Zettlex available from Electromate!

Motion Control – Inductive Angle Encoder by Zettlex!

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Vaughan, Ontario, Canada — Motion Control – Zettlex position sensors (IncOders) use non-contact, inductive technology for precision angle measurement. Rather than the bulky transformers of traditional inductive sensors, Zettlex sensors use printed circuits. This enables compact, accurate, lightweight and robust position sensors with no contacts, no delicate parts, no maintenance, no hassle – just accurate measurements – all day, every day. IncOders are ideally suited to harsh environments – where potentiometers, optical or capacitive devices may prove unreliable.

IncOders have 2 main parts – a Stator and a Rotor – each shaped like a flat ring. The large bore makes it easy to accommodate through-shafts, slip-rings, optical-fibres, pipes or cables. The Stator is powered and the Rotor is passive. The Stator contains the electronics to receive power and generate an output signal. The output signal from the Stator shows the true absolute angular position of the Rotor relative to the Stator without the need of any motion.

IncOder inductive angle encoders do not require compliant or special couplings and the Rotor & Stator can simply be screwed to the host product. Precise mechanical mounting is not required and there are no bearings. Whereas optical or capacitive angle encoders can be unreliable in harsh conditions – notably with condensation or dust – Zettlex angle encoders are generally unaffected by foreign matter and IP67 rated versions are available. Unlike capacitive devices, there is no need to earth the Rotor or Stator. Robust, hard-anodized aluminium alloy housings and monolithic constructions are used throughout. There are no contacting, delicate or wearing parts, so there is no need for periodic replacement, service or maintenance. In other words, IncOder angle encoders are true ‘fit and forget’ devices.

Features include:

  • Robust Angular Position Measurement for Extreme Environments
  • High-reliability Inductive Angle Encoder Technology
  • Simple installation; ‘fit and forget’ technology
  • Non-contact technology for high reliability in extreme environments
  • Proven in Aerospace, Defense, Medical & Industrial applications
  • Over 4 million product configuration options available

CLICK HERE for information on the IncOder™ Inductive Angle Encoder from Zettlex

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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Motion Control – Innovative End Cap Return Enables Quiet Screws!

Motion Control – Ball Screws!

motion control - ball screw end cap

 

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Question – Can Ball Screws be any quieter?

Answer – YES! The Steinmeyer, “Quiet Series”, Ball Screws featuring innovative end caps reduces noise by 50%!

Woburn, MA – Ball screws with high leads and high linear speeds are notoriously noisy. The loading and unloading of the balls against the return is the main source of noise. With steel balls and steel returns, this cycling can create a loud “whirling” sound at high speeds, especially when using preloaded ball nuts. Steinmeyer has been researching this issue, and recently announced some important results involving process improvements that may yield benefits across most of our product range.

Meanwhile, on the design side, the innovative plastic end caps provide a solution for small diameter screws. As shown in the 3D drawing below, the steel body (blue) has an integrated flange and “through the nut” ball recirculation. The plastic end caps (gray) provide quiet return, and may also include integrated combination wipers (not shown).

Quiet Series screws are designed typically for a lead/diameter ratio greater than 0.5. Due to the high lead, they are especially well-suited for use in high speed pick-and-place actuators. The screws are available in diameters from 5 to 20 mm and leads up to 32 mm! All feature dual start threads, P5 accuracy grade, and ball nuts with zero or minimum axial play. So, if you are running a high-speed application and your current ball screws are too noisy, contact Steinmeyer and ask about our Quiet Series. We may have an ideal solution that gets you running quiet.

To learn more go to: http://www.steinmeyer.com/en/products/drive-technology/

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

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