Motion Control- A Wide Variety of High-performance Drives from Maxon Motor!

Motion Control – High Performance Drives

maxon, high precision drive specialist, launches high-torque product innovations this Spring. These include higher performance flat motors, drives with higher torque output, and new additions to the GPX gearbox family.

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Taunton, MA — Motion Control Components -The new, maxon EC-i 52 Power up brushless motor meets customer demands for industrial applications with higher torque. The new version of the EC-i 52 now achieves a torque of up to 1 Nm. This increase in performance is due to improved cooling, the ventilated version of the EC-i 52 Power up reaches 420 watts of nominal power.

Another addition to the EC-i family includes the, EC-i 40 High Torque 130 watt brushless motor. This drive was originally developed for power tool applications. To meet the high demand for higher-torque drives, maxon is mass producing the EC-i motor with an additional 34.8 mm in length. The versions with a fan offer up to 100 percent more power.

If required, the EC-i drives may be combined with encoders, gearheads, and a maxon controller in our easy to use online shop: shop.maxongroup.com

EC 45 flat Power up – higher-power flat brushless motor

Using new processes, maxon has developed a rotor for flat motors whose housing is produced by cold forming. The result is the more powerful and less expensive EC 45 flat Power up motor, it is available in two standard versions, as well as in two new versions with either an open rotor or a fan.

Motion Control High Performance Drive

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ECX Torque 22: Dynamic brushless motors

Brand new additions to the market are the brushless maxon ECX TORQUE motors, which have a diameter of 22 mm and are available in three different lengths. With their iron core and multi-pole rotor design, these motors achieve a very high torque density at moderate speeds, while their low time constant makes them extremely dynamic. The ECX TORQUE motors are available as configurable units ready for shipment in 11 working days.

 

Motion Control - Maxon  High Performance motor

 

 

 

 

 

 

 

Ultra Performance gearhead

A new addition to the GPX gearhead family. In addition to the existing diameters of 22 mm and 32 mm, maxon is launching the larger GPX 42 UP gearhead version. The GPX UP “Ultra Performance” gearheads are extremely efficient.

motion control brushless motor

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Compact, High Resolution Resonant Scanner Features Wide Frequency Range and Fully Integrated Control & Drive Electronics!

Motion Control – Resonant Scanner

motion control resonant scanner

 

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Forestville, CA — The RS-25 Resonant Scanner from Equipment Solutions is optimized for applications that typically require a means to scan an optical beam. This motion control resonant scanner is a very efficient means of oscillating or vibrating a mirror or similar load at a fixed frequency. Up to a 25 mm diameter mirror can be set at the factory to oscillate at a fixed frequency of 20 Hz to 550 Hz, and mirror sweep can be adjusted to a total of 90 degrees optical. The very compact RS-25 Resonant Scanner measurers just 25 x 58 x 21 mm and all electronics necessary to control and drive the scanner are fully integrated. Typical applications include: 3D laser digitizing & measurement, printing, raster scanners, laser projectors, laser marking, laser range finding, barcode scanning, confocal microscopy, FLIR, retinal image acquisition, semiconductor inspection, laser tuning, and biological and medical research.

The RS-25 Resonant Scanner can optionally be configured with a very high-resolution position sensor. This non-contact electro-optic sensor provides a means to directly monitor the angular position of the user’s load with micro-radian scale resolution and repeatability. The sensor naturally produces an analog signal proportional to position and is noise limited, however, options include a high-resolution 16-bit Analog-to-Digital converter to quickly sample and report the mirror position (up to 1500 samples-per-second) at any time.

Unparalleled performance and reliability have been achieved through a continuous and careful attention to every design detail. This relentless drive has generated patent pending concepts and ideas that distinguish the RS-25 Resonant Scanner. The RS-25 Resonant Scanner has a virtually unlimited life. Carefully designed flexures mimic a conventional spring-mass harmonic motion system, and a small voice coil motor coupled to the system compensates for small system loses that would otherwise dampen the oscillation.

Two connectors are accessible from the side of the unit. One, a mini USB connector, supports high speed USB communications and power sourcing. The second connector provides electrical control and signal interfaces (e.g. analog amplitude control and feedback (e.g.) mirror position).

Additional features include: Very low power drive electronics (low heat emission), vertical or horizontal mounting, high frequency stability (to 0.05%), broad frequency selection, no wearing parts, shock and vibration tolerant.

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com


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Motion Control – High Precision, Compact 300 mm, Hollow Core, Motorized Rotary Stage!

Motion Control – Rotary Stage

Motion Control -Rotary Stage

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Van Nuys, CA – — Motion Control – The new AY110-300 Motorized Rotary Stage from Optimal Engineering Systems, Inc. (OES) features a large 180 mm (7.087 in.) open aperture. This precision, large open aperture (hollow core), low profile stage is just 65 mm (2.559 in.) high and it’s foot print is only 303 mm by 319 mm (11.929 in. by 12.559 in.) not including the motor. The rotary table of the stage has a precise pattern of threaded holes for mounting custom tooling and fixtures, and holes in the base for easy integration into new and existing applications. The diameter of the rotary table is 300 mm (11.811 in.) and the range of travel is a full 360o, and it is capable of continuous rotation. The table is driven by a smooth 288:1 worm gear and has a resolution of 0.000625o with a 10 micro-step per step stepper motor driver. The AY110-300 Rotary Stage is also available with a servo motor and optical encoder. The standard model is equipped with stepper motor and a is a knob for manual adjustment which can be replaced with an optical encoder for precision position verification.

The low cost, low profile AY110-300 Rotary Stage features a very low backlash of 0.0005o, and a positional accuracy of 0.001o, making it ideal for: laser positioning and machining, scribing, microscopy, testing, assembly, inspection, alignment, and other critical applications. This black anodized stage has a load capacity of 65Kg (143 lbs) and there is an indicator scale for visual sighting of the angle of rotation. The stage can be ordered with Plug-and-Play with a fully compatible controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com


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Motion Control – Case Study: Precision Ground Ball Screw Drives Universal Pipetting Module!

Motion Control Case Study – Pipetting

COVID-19 Testing / Sampling Applications

motion control - Pipetting Module

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Reaching New Levels of Speed, Lifetime, and Force Sensitivity

Woburn, MA –Motion Control Components Ball Screws – Case Study –

Situation:

In the area of automated laboratory equipment, servo-controlled pipetting modules are a key component of high-throughput systems. A major, global OEM had been using an off-the-shelf linear actuator to drive the pipette. This actuator had a limited range of capability in terms of speed, positioning accuracy, and force sensitivity. Although it met the minimum technical requirements and was cost-effective, engineers soon were asked to push performance to the next level.

 

Challenge:

The company decided to develop a next-generation system. Throughput was essential, as it wanted to target the largest hospitals and laboratories handling tens of thousands of samples annually. The pipetting module also needed to have enhanced flexibility to support a greater variety of operations. It should allow for a wider range of speeds and be highly accurate in both positioning and bottom-finding. Engineers were also tasked with achieving a 10-year lifetime with little or no maintenance. This high lifetime was critical because their business model included free field service. To meet these new requirements, the actuator would have to be redesigned. In particular, the bearing configuration did not support the required accuracy and sensitivity. The supplier was unwilling to modify its design. Company engineers realized that they would have to design a custom actuator.

motion control steinmeyer ball screw

Resolution:

They came to Steinmeyer for a precision ground ball screw. They knew that Steinmeyer had world-class quality and a very wide selection of miniature screw sizes. For this project, they were able to consider shaft diameters of 5mm or 6mm, with pitch down to 0.5mm! They selected a 6mm screw to meet the challenge. Company engineers conducted extensive performance testing on the first prototype quantities. They put the new module through an exhaustive regimen of motion, and measured positioning, force sensitivity, friction torque, motor current, and other parameters. They verified that their module design met all of the new performance requirements. The company has since achieved FDA approval for the new system and formally launched commercial sales.

Future Plans:

Noise minimization is important for laboratory equipment. The next generation pipetting module will look to ensure the quietest possible operation. The OEM will be evaluating our proprietary super-finishing process called optiSLITE. This technology removes the largest irregularities left over from thread grinding of the shaft. The resulting surface yields a noticeably smoother and quieter operation.

motion control ball screw surface finish

To Download a PDF of this Case Study Go To – https://ballscrew-tech.com/2019/05/17/case-study-pipetting-module-driven-by-ground-ball-screw/

motion control application - pipetting

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.

 

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

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Other Interesting Case Studies from Steinmeyer:

For the Case Study “Custom Linear Modules for Lithography Masking” CLICK HERE

For the Case Study “Wearable Pumps” CLICK HERE


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Motion Control – Need help coupling two parallel shafts? We offer a full family of Power-On Clutches!

Motion Control – Power On Clutches
Motion Control - Power On Clutches

 

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Vaughan, Ontario, Canada — Motion Control Components — Power-on Clutches are used to couple two parallel shafts. The armature hub assembly is mounted to the same shaft as the rotor assembly. The armature hub accommodates a pulley, gear, sprocket, etc., to transmit torque to the second shaft. The field assembly is mounted on the shaft and retained by a loose-fitting pin or bracket through the anti-rotation tab.

Typical Applications of Clutches include:

  • Packaging Machinery
  • Medical Equipment
  • Conveyors
  • Postal Sorters/Readers
  • Document Feeders
  • Textile Equipment
  • Mobile Power Equipment
  • Copiers/Printers

Electromate offers a full family of Power-On Clutches, from Inertia Dynamics, for most applications. All Inertia Dynamics clutches are recognized by Underwriters Laboratories to both U.S. and Canadian safety requirements.

Information on the Power-On Clutches from Inertia Dynamics can be viewed at:https://www.electromate.com/products/power-transmission-mechanical-products/clutches/.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Industrial Safety – Is Your Workplace Safe? Find out with the “Gotcha Stick”!

Industrial Safety – Check Machine Guarding use the FREE “GOTCHA STICK”

industrial safety - check OSHA guarding standards

 

Industrial Safety — Omron introduces the safety Gotcha Stick Safe Distance Scale. This three-segment safe distance stick accurately tests the allowable barrier opening size based on the distance from the point of operation. It features English measurements on one side, and Metric measurements on the other.


Although not officially adopted by OSHA, the safety “Gotcha Stick” is based on data from “A Review of Machine-Guarding Recommendations,” by Donald R. Vaillancourt and Stover H. Snook of the Liberty Mutual Research Center for Health & Safety. This data redefines the dimensions of the human arm for the purposes of machine guarding. The resulting new stick has been modified to include openings of less than 1/4 inch over the first 1/2 inch distance.

Industrial Safety Gotcha Stick

Machine guarding by means of hard (fixed) barriers is one of the main ways of protecting personnel from point-of-operation hazards. The safety “Gotcha Stick” is the easiest means of verifying that openings in hard guarding will not allow the point-of-operation to be accessed by the operator.

Omron’s industrial safety products are used to protect workers around machinery, automated equipment and industrial robots. Their products serve a wide variety of applications and markets, including semiconductor, automotive, electronics manufacturing, packaging and consumer markets.

industrial safety gotcha stick

To request a FREE “Gotcha Stick” click here.

 

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Motion Control Voice Coil Actuators Used in Ventilators Available in 4 Weeks from Receipt of Order!

Motion Control – Voice Coil Actuators Used in Ventilators 

To help deal with the COVID-19 pandemic these actuators are available in OEM quantities in 6 to 8 weeks from receipt of order!

motion control Actuator for Medical Ventilators

motion control company -H2W Technologies

When three-phase AC power is applied to the primary, a travelling electromagnetic flux wave is induced and moves relative to the primary. The wave induces an electric current in the conductive reaction plate. The induced electric current interacts with the magnetic flux to produce a linear force. The speed of the motor can be varied by changing the input frequency using an adjustable frequency drive.

 

The actuator utilizes a unique electromagnetic circuit design. This design allows for a motors with minimal cross section diameter of up to 1.20 inches [30.5 mm], and strokes up to 0.60 in. [15.2 mm] stroke; this size generates up to 1.12 lbs [5.0 N] of continuous force and 3.36 lbs [15 N] of peak force.  Each actuator is guided by sliding contact bushing assemblies. Voice coil actuators are ideal for applications that require quick, short moves with fast settling times.

 

Features

  • – High Speed
  • – Low-profile
  • – Long bearing life in a high cycle environment
  • – No moving cables
  • – High acceleration
  • – Compact footprint
  • – Custom strokes and force configurations available

About H2W Technologies, Inc.

H2W Technologies, Inc. is dedicated to the design and manufacture of linear and rotary motion products that are used in the motion control industry. The complete line of linear electric motors includes: Single and dual axis linear steppers, DC brush and brushless linear motors, voice coil actuators, and AC induction motors. Also offered is a complete line of ball screw, lead screw and belt driven positioning stages.

For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail: info@h2wtech.com or visit the website at http://www.h2wtech.com


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Motion Control – Precisely Measure Curvature and Angles with New Dual-axis Pitch and Roll Stages!

Motion Control – Dual-axis Pitch and Roll Stages!

motion control | Pitch-and-Roll Stage

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Van Nuys, CA – Motion Control – The precise measurements of angles and the curvature of objects are easily determined using two new Pitch and Roll stages just introduced by OES (Optimal Engineering Systems, Inc.). The PR100-45-01 (pictured) is driven by stepper motors and the PR100-45-02 is driven by brushless servo motors with quadrature incremental optical encoders.

The Pitch axis (lower stage) is a high precision goniometer stage which features preloaded cross roller guides and a high ratio worm drive for smooth motion over a range of travel of +/- 45 degrees. It has a typical accuracy of 0.05 degrees and repeatability of +/- 0.01 degrees. Additionally, this axis has end-of-travel limit switches.

The 100 mm diameter Roll axis (upper stage) has a 180:1 gear ratio for smooth motion and has a precise pattern of threaded holes for fixtures or tooling. This axis has an accuracy of 0.05 degrees and repeatability of +/-  0.01 degrees. The Roll axis has a Home signal for initialization. Each axis features a calibrated scale to visually display the angle. The maximum speed with stepper motors is 14 degrees/second and 45 degrees/second with servo motors.  The knobs of the stepper motors can be replaced with optional optical encoders for position verification.

The resolution of the PR100-45-01 stepper motor driven duel-axis stage depends on the resolution of the step motor driver resolution or the optical encoder if a servo motor is used. A resolution of 0.001 degrees equivalent to 3.6 arc-sec can be achieved using a10 micro-steps per step stepper motor driver or an encoder with a resolution of 500 cycles per revolution.

The PR100-45-02 that features servo motors and optical quadrature encoders are used for very precise closed loop operation and greater speeds. The PR100-45-01 and -02 stages can be ordered plug-and-play with a fully a compatible multi-axis motion controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com


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Motion Control Components Application Exoskeleton! – Maxon Driven – Focus – 2020 Cybathlon!

Motion Control – Application Exoskeleton

“People with disabilities are only disabled if they come up against the insurmountable. But where do the obstacles in our everyday lives come from? From barriers in our minds” … Cybathlon founder Robert Riener.

Motion Control - Application Exoskeleton

 

motion control - Maxon

Taunton, MA — Motion Control Components Application – maxon’s DRIVEN magazine just released a special issue focusing on the 2020 CYBATHLON to be held in Zurich on September 19th and 20th.This is an event where people with physical disabilities compete against each other in obstacle courses with the use of assistance systems such as exoskeletons, bionics prostheses and motorized wheelchairs.

CYBATHLON is so much more than a competition, it is intended to serve as a platform between technology developers, people with disabilities and the public. It’s bringing everyone together under one roof to see where the challenges are and to work towards developing technologies that make everyday life easier for those with physical disabilities.

We, at maxon, are very excited to be a part of this special event. Our drives are perfectly suited for these application – they are precise, compact and extremely efficient. We look forward to seeing all the latest developments and working with the developers on the next generation of assistance systems.

Enjoy this latest issue and if you see a story you’d like to share with your readers, I’d welcome the opportunity to discuss this with you.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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